Variable Voltage Power Supply for Electric Drive Control

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Solution Overview

Problem

Existing electric drive device systems, particularly AC induction motors, face challenges in efficiently controlling voltage and frequency to optimize performance across various applications without active power sources, requiring innovative control modes to ensure fault-free operation and efficient energy management.

Innovation Solution

The system operates in either voltage control mode or frequency control mode, adjusting input voltage and frequency commands to generate a variable output voltage using pulse width modulation, with the ability to maintain a commanded frequency and voltage relationship, providing protection and efficient energy distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single power supply unit is used to control both voltage and frequency, then device complexity is reduced, but control precision and adaptability to different operating modes deteriorate

Engineering Contradiction:
Improvenumber of power supply unitsVSAvoidcontrol mode adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The power supply unit is designed to perform multiple functions by switching between voltage control mode and frequency control mode. The same hardware infrastructure supports both control modes, allowing a single unit to replace what would traditionally require separate dedicated power supply units for each control mode.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If active power sources are attached to AC terminals for improved control, then control precision improves, but device complexity and energy loss increase

Engineering Contradiction:
Improvecontrol precisionVSAvoidenergy loss
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The system utilizes the existing AC power source already present in the environment rather than requiring additional active power sources to be attached to AC terminals. The power supply unit processes and controls this existing power source to provide precise voltage and frequency control without the need for extra energy-consuming components.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for flexible and efficient control of electric drive devices, ensuring reliable operation and energy management by maintaining a commanded frequency and voltage relationship, enhancing performance and protection in electric drive systems.

Implementation Method 1

generating a pulse width modulation reference based on the adjusted at least one of the input frequency command and the input voltage command and generating the output variable voltage based on the pulse width modulation reference

Methodology Applied
Scientific EffectPulse width modulation:

Data Source

PatentUS9553539B2Methods of generating output variable voltage for electric drive devices and systems thereof
Publication Date: 2017.01.24 DEERE & CO
  • US9553539B2 patent drawing
  • US9553539B2 patent drawing
  • US9553539B2 patent drawing

AI summary

At least one example embodiment discloses a method of generating an output variable voltage. The method includes obtaining a selected mode of operation, the selected mode of operation being one of an voltage control mode and a frequency mode, determining an input voltage command based on the selected mode of operation, determining an input frequency command based on the selected mode of operation, adjusting at least one of the input frequency command and the input voltage command based on the selected mode of operation, generating a pulse width modulation reference based on the adjusted at least one of the input frequency command and the input voltage command and generating the output variable voltage based on the pulse width modulation reference.