Variable-Width Superconducting Magnet Coil for MRI Field Distribution
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Solution Overview
Problem
The manufacturing process of Roebel cables for high temperature superconductors is complex and results in significant waste, limiting the efficient use of superconducting tape in superconducting magnets.
Innovation Solution
A magnet arrangement and manufacturing method that involves cutting and winding superconducting tape with varying widths to match the distribution of magnetic field strength and orientation, reducing the amount of superconducting material required by optimizing its distribution based on the magnetic field conditions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If Roebel cable manufacturing process is used, then AC magnetic field performance is improved, but manufacturing complexity increases and material waste increases
Solution Approach 1:
The patent divides the superconducting tape into multiple segments or layers that are stacked and connected to form the Roebel cable structure. This segmentation allows the tape to be arranged in a configuration that improves AC magnetic field performance while simplifying the manufacturing process by using standard cutting and stacking operations rather than complex continuous forming processes.
Solution Approach 2:
The patent optimizes the local geometry and arrangement of the tape segments to match the local magnetic field distribution. By varying the tape width, thickness, or stacking pattern in different regions of the cable, the design achieves superior AC magnetic field performance in critical areas without requiring complex processing throughout the entire cable length.
2Reliability
If Roebel cable manufacturing process is used, then AC magnetic field performance is improved, but material waste increases
Solution Approach 1:
The patent employs cutting patterns and tape utilization strategies that minimize waste by optimizing the layout of tape segments. Unused or excess tape portions are recovered and reused in less critical applications or reprocessed, thereby reducing overall material waste while maintaining the performance benefits of the Roebel cable structure.
3Ease of manufacture
If uniform width tape is used, then manufacturing is simplified, but magnetic field distribution optimization is reduced
Solution Approach 1:
The patent transitions from uniform width tape to variable width tape where the width is optimized for specific magnetic field conditions. The tape width varies along its length or across different layers to match the local magnetic field distribution, achieving superior field optimization while using manufacturing processes that are extensions of standard tape production techniques.
Solution Approach 2:
The patent changes the geometric parameters of the tape, specifically the width, to optimize magnetic field distribution. By controlling the tape width as a variable parameter rather than a fixed value, the design achieves precise magnetic field optimization while the manufacturing process remains relatively simple, requiring only controlled variations in width that can be achieved through standard fabrication methods.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach reduces the amount of superconducting material needed, lowering costs and weight while maintaining performance, and allows for a more efficient use of the tape in superconducting magnets.
Implementation Method 1
a magnet coil wound from a tape comprising a superconducting material... The mass distribution of the superconducting material over a radial cross-section of the magnet coil depends on a distribution of a magnetic field strength
Data Source
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AI summary
The invention relates to a magnet arrangement (11) for a magnetic resonance device (10), configured to provide a magnetic field suitable for use in a magnetic resonance imaging examination, including a magnet coil (31) wound from a tape (32) comprising a superconducting material (35), wherein a width of the tape (32) varies along on a length of the tape (32), and wherein a mass distribution of the superconducting material (35) over a radial cross-section of the magnet coil (31) is dependent on a distribution of a magnetic field strength of the magnetic field over the radial cross-section of the magnet coil (31). The invention further relates to a magnetic resonance device (10) comprising an inventive magnet arrangement (11) and a method of manufacturing a magnet coil (31) of an inventive magnet arrangement (11).