Variable-Width Seeding Chamber for Uniform Vascular Graft Cell Seeding

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Solution Overview

Problem

Existing tissue-engineered vascular grafts (TEVGs) suffer from non-uniform cell seeding density, leading to increased incidence of graft stenosis following implantation, and there is a need for improved seeding chambers to achieve uniform cell distribution and reduce or prevent stenosis.

Innovation Solution

Development of a 'flip' cell seeding chamber with a variable width and a bulge positioned between 30% and 60% of its length, featuring a cap with lateral ports and a perforated mandrel, which slows the seeding process to ensure uniform cell distribution along the scaffold or graft.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a conventional seeding chamber is used, then the seeding process is simple and quick, but the cell seeding density is non-uniform leading to graft stenosis

Engineering Contradiction:
Improvecell seeding density uniformityVSAvoidseeding chamber structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The seeding chamber incorporates a bulge section with a larger cross-sectional area positioned at a specific location along the longitudinal axis. This local geometric modification creates a region of reduced fluid flow velocity, allowing for enhanced cell seeding density in that specific zone. The bulge section enables non-uniform cell distribution patterns that can be optimized for different graft regions, thereby achieving uniform overall seeding while maintaining a relatively simple chamber structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention introduces a dimensional variation along the longitudinal axis of the seeding chamber by incorporating a bulge section. This transforms the chamber from a uniform cylindrical structure to one with variable cross-sectional area, creating three-dimensional flow dynamics that promote uniform cell seeding. The dimensional change allows fluid to slow down in the bulge region, enhancing cell-scaffold contact time and seeding uniformity without significantly increasing overall device complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If cells are seeded quickly, then productivity is high, but cell distribution uniformity deteriorates causing stenosis

Engineering Contradiction:
Improvecell seeding density uniformityVSAvoidseeding process time
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The bulge section creates a localized region of extended fluid residence time within the overall seeding process. By concentrating the cell-scaffold interaction in this specific zone, the design achieves uniform seeding without requiring prolonged seeding times across the entire chamber. The local geometric feature acts as a flow modulation element that enhances seeding efficiency in a targeted manner.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention modifies the geometric parameters of the seeding chamber by introducing a bulge section with a larger cross-sectional area. This parameter change directly affects fluid flow velocity and pressure distribution, creating optimal conditions for uniform cell seeding. The geometric modification transforms the flow regime in the bulge region, allowing cells to interact more effectively with the scaffold without significantly extending the overall seeding process duration.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If non-uniform cell seeding is used, then the seeding process is simpler, but graft stenosis incidence increases

Engineering Contradiction:
Improvegraft patencyVSAvoidseeding chamber design
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bulge section serves as a localized flow control feature that enhances cell seeding uniformity without requiring complex overall chamber design. This simple geometric modification creates a region of reduced flow velocity that promotes thorough cell-scaffold contact, thereby improving graft patency while maintaining device simplicity. The local feature acts as a flow regulator that prevents stenosis-prone non-uniform seeding patterns.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

By introducing a longitudinal bulge section, the invention adds dimensional variation to an otherwise simple cylindrical chamber. This dimensional change creates three-dimensional flow patterns that enhance cell distribution uniformity, thereby improving graft reliability. The geometric feature achieves complex flow dynamics through a simple structural modification, avoiding the need for elaborate multi-component seeding systems.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The 'flip' chamber design achieves uniform cell seeding, reducing the incidence of stenosis and enabling the graft to remodel into a physiologically functional blood vessel without additional invasive procedures.

Implementation Method 1

The cap has lateral ports for introducing a negative pressure to draw a cell-containing fluid through the scaffold

Methodology Applied
Scientific EffectNegative pressure: Pressure Gradient

Implementation Method 2

The housing has a variable width along its length with the greatest width positioned between about 30% and about 60% of the length of the housing

Methodology Applied
Scientific EffectFlow velocity reduction: Hydraulic Jump

Data Source

PatentEP4058074B1Systems and methods producing seeded grafts
Publication Date: 2026.02.25 RES INST AT NATIONWIDE CHILDRENS HOSPITAL
  • EP4058074B1 patent drawingFigure 1A
  • EP4058074B1 patent drawingFigure 1B~1G
  • EP4058074B1 patent drawingFigure 1H

AI summary

Closed disposable seeding systems with improved seeding chambers permitting uniform seeding of a scaffold or graft with patient's cells are provided. The seeding chambers with a variable width along the length of the chamber, or a minimal gap between the scaffold and chamber wall, provide an improvement of the prior seeding chambers of closed disposable seeding systems by providing faster and more efficient and uniform seeding of the grafts and scaffolds. Also described are scaffolds with biomechanical and structural properties permitting spontaneous reversal of stenosis and neotissue formation as the graft degrades yielding a scaffold-free neovessel.