Varying Cross-Section Light Guide for Endoscope Illumination

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Solution Overview

Problem

Conventional endoscopes require larger optical fibers to maintain sufficient light intensity, which increases the diameter of the insertion tube and leads to light attenuation, limiting their application and increasing manufacturing costs.

Innovation Solution

A light-guiding structure with a first portion extending in a single cross section and a second portion in a varying cross section, connected to the first portion, allowing for a reduced outer diameter of the insertion tube and shorter light travel path, reducing light attenuation and power requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the outer diameter of optical fiber is increased to maintain sufficient light intensity, then the light intensity at the end of insertion tube is improved, but the outer diameter of insertion tube increases

Engineering Contradiction:
Improvelight intensityVSAvoidouter diameter of insertion tube
Core Design Contradiction:
Illumination intensityVSArea of stationary object

Solution Approach 1:

The patent transitions from one-dimensional linear light transmission through optical fiber to a multi-dimensional light guiding path using a light guide plate with varying cross-section. The light guide plate extends in the lengthwise direction with cross-sectional dimensions that vary along its length, allowing light to travel through a shorter effective path while distributing illumination across a two-dimensional surface area, thereby reducing the required outer diameter of the insertion tube.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the geometric parameters of the light guiding structure by defining a light guide plate with a varying cross-section along its length. The cross-sectional dimensions (width and thickness) are specifically designed to change along the lengthwise direction, optimizing light distribution and reducing the overall diameter requirements while maintaining sufficient illumination intensity at the target location.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the diameter of optical fiber is increased to reduce light attenuation in longer insertion tubes, then the light transmission efficiency is improved, but the outer diameter of insertion tube increases

Engineering Contradiction:
Improvelight attenuationVSAvoidouter diameter of insertion tube
Core Design Contradiction:
Loss of energyVSArea of stationary object

Solution Approach 1:

The light guide plate structure changes the light transmission from a confined one-dimensional optical fiber path to a multi-dimensional plate structure with varying cross-section. This allows light to travel through a shorter effective path length while the varying cross-section optimizes light distribution, reducing attenuation without increasing the outer diameter of the insertion tube.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Length of stationary object

If the length of optical fiber is increased to reach longer insertion tubes, then the coverage range is improved, but the manufacturing cost increases

Engineering Contradiction:
Improvelength of insertion tubeVSAvoidmanufacturing cost
Core Design Contradiction:
Length of stationary objectVSEase of manufacture

Solution Approach 1:

The light guiding structure is segmented into a light source unit positioned at one end of the insertion tube and a light guide plate that extends along the insertion tube. This segmentation allows the light source to be placed locally at the end of the insertion tube rather than requiring long optical fibers to transmit light from a remote source, significantly reducing manufacturing costs while maintaining adequate illumination coverage.

Inventive Principle:
Principle #1Segmentation

4Adaptability or versatility

If the outer diameter of insertion tube is reduced to improve flexibility and scope of application, then the adaptability is improved, but the light intensity at the end decreases

Engineering Contradiction:
Improvescope of applicationVSAvoidlight intensity
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The light guide plate utilizes a varying cross-section design that optimizes light distribution across its surface area. By changing from a one-dimensional optical fiber to a two-dimensional plate structure, the system can maintain sufficient illumination intensity while reducing the outer diameter, thereby improving flexibility and scope of application.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The varying cross-sectional parameters of the light guide plate along its length are optimized to maintain adequate light intensity while minimizing the outer diameter. This parameter optimization allows the insertion tube to be more flexible and adaptable to different applications without sacrificing illumination performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The light-guiding structure effectively reduces the diameter of the endoscope insertion tube, lowers light attenuation, and decreases the power needed for illumination, enhancing the scope of application while reducing manufacturing costs.

Implementation Method 1

A light source 166 can be disposed relatively close to the insertion tube end 14b, so the outer diameter of the insertion tube 14 of the endoscope 1 can be reduced. Light emitted by the light source 166 is guided by the light-guiding structure 168 to smoothly emit from the insertion tube end 14b

Methodology Applied
Scientific EffectLight guidance: Waveguide (optics)

Data Source

PatentUS20230035590A1Light-guiding structure, endoscope tip, and method for manufacturing a light-guiding structure
Publication Date: 2023.02.02 ALTEK BIOTECH
  • US20230035590A1 patent drawing
  • US20230035590A1 patent drawing
  • US20230035590A1 patent drawing

AI summary

A light-guiding structure according to the invention is used in an endoscope for guiding light along a lengthwise direction and includes a first portion and a second portion. The first portion extends in a single cross section along the lengthwise direction. The second portion extends in a varying cross section along the lengthwise direction and is connected to an end of the first portion in the lengthwise direction. An endoscope tip includes a circuit board, an image-capturing component, a light-emitting component, and the light-guiding structure. The light-guiding structure can fit the contours of the circuit board and the image-capturing component to increase space usage for obtaining more cross-sectional area. For the production of the light-guiding structure, the second portion is formed by shaping a portion directly extending form the end of the first portion or by an additional material directly bonded to the end of the first portion by molding.