Varying-Width Light Blocking Members for LCD Contrast

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Solution Overview

Problem

Misalignment between the light blocking member and the opening region of the pixel area in liquid crystal displays leads to reduced contrast ratio and display quality deterioration, such as stains, especially when the substrates are not perfectly aligned.

Innovation Solution

A liquid crystal display design where the width of the light blocking members varies along the edge of the pixel areas, increasing and then decreasing from the center to the edge, with different widths for different pixel positions, and the inclusion of a sealant at the edges to prevent misalignment and light leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If light blocking members with uniform width are used, then manufacturing is simple, but misalignment between substrates causes contrast ratio reduction and display quality deterioration

Engineering Contradiction:
Improvecontrast ratioVSAvoidlight blocking member structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The light blocking members are designed with varying widths at different positions: wider at edge regions and narrower at center regions. This local variation in geometry allows the structure to compensate for substrate misalignment at edges while maintaining proper function at the center, thereby improving contrast ratio without requiring complex active control mechanisms

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The light blocking members are pre-positioned on the second substrate with specific width variations before assembly. This preliminary configuration ensures that even when substrates are assembled with misalignment, the light blocking members already have the appropriate geometry to prevent light leakage and maintain contrast ratio, eliminating the need for post-assembly adjustment

Inventive Principle:
Principle #10Preliminary action

2Reliability

If light blocking members are positioned to overlap signal lines, then light leakage is prevented, but substrate misalignment causes misalignment between light blocking members and pixel opening regions

Engineering Contradiction:
Improvelight leakage preventionVSAvoidalignment between substrates
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The light blocking members feature asymmetric width distribution relative to the pixel structure, with greater width at edge positions compared to center positions. This asymmetric design provides a tolerance buffer that accommodates substrate misalignment, ensuring continuous overlap with signal lines and pixel opening regions even when manufacturing precision varies

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The varied width design of light blocking members creates a geometric cushion or tolerance zone that absorbs the impact of substrate misalignment. The wider edge portions provide a margin of error that prevents complete misalignment between light blocking members and pixel regions, cushioning against manufacturing variations before they can cause light leakage

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively prevents misalignment and light leakage, enhancing the contrast ratio and maintaining display quality by ensuring the light blocking members overlap the signal lines even under varying compressive forces, thus reducing the occurrence of stains at the pixel edges.

Implementation Method 1

the orientations of LC molecules change in response to the electric field to adjust polarization of incident light

Methodology Applied
Scientific EffectLiquid crystal orientation change: Liquid Crystals

Implementation Method 2

applying voltages to the field-generating electrodes to generate an electric field in the LC layer

Methodology Applied
Scientific EffectElectric field effect: Electric Field

Implementation Method 3

a light blocking member is formed on an edge of each pixel area to prevent light leakage on the edge of the pixel area

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Data Source

PatentUS10409123B2Liquid crystal display preventing contrast ratio reduction
Publication Date: 2019.09.10 SAMSUNG DISPLAY CO LTD
  • US10409123B2 patent drawing
  • US10409123B2 patent drawing
  • US10409123B2 patent drawing

AI summary

A liquid crystal display that improve display quality by reducing light leakage is presented. The display includes a first substrate; a plurality of pixels disposed on the first substrate; a plurality of signal lines disposed on the first substrate and disposed at an edge of the plurality of pixels; a second substrate facing the first substrate; and a light blocking member disposed on the second substrate, overlapping the plurality of signal lines, and overlapping the edge of the plurality of pixel areas, wherein a width of the light blocking member overlapping the edge of the plurality of pixels varies depending on the position of the plurality of pixels.