Subcutaneous Vascular Access Assembly Bypassing Occlusions

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Solution Overview

Problem

Patients undergoing hemodialysis often face challenges in accessing a stable blood supply, particularly when peripheral venous access sites are exhausted, and existing vascular access methods may not effectively bypass central venous stenosis or occlusions.

Innovation Solution

A vascular access assembly comprising a first tubular conduit and a second tubular conduit, along with an expandable stent graft, is implanted subcutaneously to create an artificial blood flow path that bypasses occlusions, using nitinol for resistance to kinking and crush forces, and PTFE for self-sealing properties, allowing for fluid communication and therapeutic agent delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional vascular access methods are used, then initial access is simpler, but reliability deteriorates when peripheral venous access sites are exhausted or central venous stenosis is present

Engineering Contradiction:
Improvevascular access reliabilityVSAvoidaccess path complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The vascular access device is divided into multiple segments: a first tubular conduit for initial placement, a second tubular conduit for later connection, and an expandable stent graft for permanent fixation. This segmentation allows the system to progress from temporary to permanent access, improving reliability while managing complexity through staged implementation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first tubular conduit is implanted preliminarily to establish initial vascular access before the second conduit and stent graft are deployed. This preliminary action provides immediate access while preparing the pathway for the more reliable permanent implant, resolving the contradiction by providing both immediate and long-term solutions.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the conduit is made flexible for ease of implantation, then ease of operation improves, but resistance to kinking and crush forces deteriorates

Engineering Contradiction:
Improveconduit implantation easeVSAvoidresistance to kinking and crush
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

Different sections of the conduit system have different mechanical properties optimized for their specific functions. The first tubular conduit is highly flexible for ease of implantation through tissue tunnels, while the expandable stent graft portion provides rigid structural support to prevent kinking and crush forces once deployed in the vascular system.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The device combines multiple materials with complementary properties: flexible polymer materials for the tubular conduits that enable easy implantation, and nitinol or other metal alloy materials for the expandable stent graft that provide kink and crush resistance. This composite construction resolves the contradiction by integrating both flexibility and strength in different components.

Inventive Principle:
Principle #40Composite materials

3Reliability

If the stent graft is expanded to provide stable fixation, then reliability improves, but device complexity increases due to expansion mechanism

Engineering Contradiction:
Improvestent graft fixation stabilityVSAvoidexpansion mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The expandable stent graft is designed to self-expand upon deployment, utilizing the elastic recovery properties of the nitinol material. The graft transitions from a compressed delivery state to an expanded functional state through its own inherent mechanical properties, eliminating the need for complex external expansion mechanisms and reducing overall device complexity while maintaining fixation stability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The stent graft utilizes phase transformation properties of nitinol material, changing from an austenite phase (rigid, expanded state) to a martensite phase (flexible, compressed state) during delivery and deployment. This parameter change enables the graft to be compressed for implantation and then automatically expand to provide stable fixation, resolving the contradiction between reliability and complexity.

Inventive Principle:
Principle #35Parameter changes

4Ease of operation

If the conduit wall is made thin for flexibility, then ease of operation improves, but self-sealing capability deteriorates

Engineering Contradiction:
Improveconduit flexibilityVSAvoidself-sealing capability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The conduit system employs different wall thicknesses in different sections: thinner walls in the first tubular conduit for flexibility and ease of implantation, and thicker walls in the second conduit and stent graft portions where self-sealing capability is critical for maintaining vascular access and preventing leakage.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The conduit incorporates composite wall structures with multiple layers having different properties: an inner layer with self-sealing characteristics for leak prevention, and outer layers providing flexibility and structural support. This composite construction allows the conduit to simultaneously achieve flexibility for ease of operation and self-sealing capability for reliability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The assembly provides a reliable, self-sealing, and kink-resistant artificial blood flow path that effectively bypasses occlusions, maintaining fluid communication and facilitating hemodialysis even when natural access sites are compromised.

Implementation Method 1

an expandable stent graft configured to transition from a compressed state to a deployed state

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The tubular conduit may be made from Dacron, PTFE, polyethylene, polypropylene, silicone, or other biocompatible materials and may include an embedded nitinol mesh

Methodology Applied
Scientific EffectShape memory alloy properties: Shape Memory Alloy

Implementation Method 3

PTFE for self-sealing properties

Methodology Applied
Scientific EffectSelf-sealing: Polytetrafluoroethylene (PTFE)

Data Source

PatentEP3528754B1Subcutaneous vascular access assemblies and related devices
Publication Date: 2024.11.27 MERIT MEDICAL SYSTEMS INC
  • EP3528754B1 patent drawingFigure 1
  • EP3528754B1 patent drawingFigure 2
  • EP3528754B1 patent drawingFigure 3

AI summary

Vascular access devices, assemblies, kits, and related methods are disclosed. A vascular access assembly may include a first tubular conduit, a second tubular conduit, and an expandable stent graft that is coupled adjacent to a peripheral end of the second tubular conduit. When implanted into the patient, vascular access assemblies may form a flow path that extends from an artery or an arteriovenous graft to a heart of a patient. The vascular access assembly, when implanted and assembled, may be a fully subcutaneous surgical implant.