Vascular Dilator Positioning Assembly for Smooth Sheath Transitions

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Solution Overview

Problem

Existing vascular access devices, such as introducer sheaths and dilators, suffer from manufacturing variations that create gaps or catch points during insertion, leading to skin and tissue trauma and potential failed procedures due to imperfect transitions between the dilator tip and sheath.

Innovation Solution

A vascular dilator positioning assembly with a grip portion, actuator, and resilient biasing element, allowing the dilator tip to be moved distally and retracted to manage the gap between the dilator and sheath, ensuring a smooth transition through the use of a spring or alternative biasing mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a tapered dilator tip is used to provide a smooth transition, then skin and tissue trauma is reduced, but manufacturing variations create gaps that defeat the purpose

Engineering Contradiction:
Improveskin and tissue traumaVSAvoidgap between dilator tip and sheath
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The dilator tip is made movable relative to the sheath through a spring-loaded mechanism. The tip can dynamically adjust its position between retracted and extended states, allowing the assembly to adapt to manufacturing variations while maintaining smooth transition during insertion.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A spring mechanism acts as an intermediary between the dilator tip and sheath, enabling controlled movement of the tip relative to the sheath. This intermediary mechanism compensates for gaps created by manufacturing variations and ensures consistent performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the dilator tip is made movable to compensate for manufacturing variations, then smooth transition is achieved, but device complexity increases

Engineering Contradiction:
Improveconsistent smooth transitionVSAvoidmovable dilator tip mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The dilator assembly is segmented into distinct components: a fixed sheath and a movable tip. This segmentation allows the tip to independently adjust its position relative to the sheath, simplifying the overall mechanism while achieving reliable smooth transition.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spring-loaded mechanism is self-actuating, using elastic potential energy stored in the spring to automatically adjust the tip position. The system serves itself by converting manufacturing variations into controlled tip movement without requiring external actuation or complex control systems.

Inventive Principle:
Principle #25Self-service

3Object-affected harmful factors

If a rounded arrow-head dilator tip is used to provide smooth transition, then trauma is reduced, but gaps still remain due to manufacturing variations

Engineering Contradiction:
Improveskin catching and tearingVSAvoidgap between dilator and sheath
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The dilator tip transitions from a static rounded arrow-head design to a dynamic movable tip that can adjust its position. This dynamic adjustment eliminates the harmful effect of gaps by allowing the tip to maintain optimal alignment with the sheath during insertion.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The assembly reduces skin and tissue trauma by maintaining a smooth transition between the dilator tip and sheath, minimizing the risk of catching and improving procedural success rates.

Implementation Method 1

a resilient biasing element for biasing a dilator tip with respect to the wall

Methodology Applied
Scientific EffectSpring: Spring

Data Source

PatentUS20250312581A1Dilator positioning assembly
Publication Date: 2025.10.09 THREE PEAKS MEDICAL PTY LTD
  • US20250312581A1 patent drawing
  • US20250312581A1 patent drawing
  • US20250312581A1 patent drawing

AI summary

Vascular dilator positioning assemblies and vascular dilator positioning systems are described herein. Also provided herein are methods for the use and assembly of these vascular dilator positioning assemblies and systems. Further, these assemblies and systems include a grip portion that has a wall and an actuator for positioning the dilator tip relative to a sheath.