Vaso-occlusive Device with Dual-Braid Radiopacity and Flexibility

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Solution Overview

Problem

Current vaso-occlusive devices face limitations in radiopacity, shape retention, and flexibility, which are not adequately addressed by existing solutions, necessitating a device that balances these factors effectively.

Innovation Solution

A vaso-occlusive device comprising an inner braided member made of radiopaque materials and an outer braided member made of superelastic alloys, both with specific braid angles and configurations, to maintain shape and flexibility while minimizing relative foreshortening during deployment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If radiopaque materials are used to improve radiopacity, then radiopacity is improved, but flexibility deteriorates

Engineering Contradiction:
ImproveradiopacityVSAvoidflexibility
Core Design Contradiction:
Illumination intensityVSEase of operation

Solution Approach 1:

The patent employs a composite structure with an inner braided member made of radiopaque material (such as platinum or gold) and an outer braided member made of flexible superelastic alloy (such as NiTi). This composite construction allows the device to simultaneously achieve high radiopacity for visualization during delivery and flexibility for deployment and shape retention, resolving the contradiction between radiopacity and flexibility.

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If superelastic alloys are used to improve flexibility and shape retention, then flexibility is improved, but radiopacity deteriorates

Engineering Contradiction:
ImproveflexibilityVSAvoidradiopacity
Core Design Contradiction:
Ease of operationVSIllumination intensity

Solution Approach 1:

The patent uses a composite structure where the inner braided member is made of radiopaque material (such as platinum or gold) and the outer braided member is made of flexible superelastic alloy (such as NiTi). This allows the device to achieve both high radiopacity for visualization during delivery and flexibility for deployment, resolving the contradiction between radiopacity and flexibility.

Inventive Principle:
Principle #40Composite materials

3Stability of the object's composition

If braid angles are adjusted to minimize foreshortening, then shape retention is improved, but device complexity increases

Engineering Contradiction:
Improveshape retentionVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent specifies that the inner and outer braided members should have substantially equal braid angles (e.g., both around 30-45 degrees) to minimize relative foreshortening during deployment. This parameter optimization ensures consistent shape retention while maintaining manufacturing feasibility, resolving the contradiction between shape retention and device complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves improved radiopacity and flexibility, minimizing changes in characteristics and structural strain during transition from the constrained delivery to the unconstrained deployed configuration, thereby enhancing its performance in vascular occlusion.

Implementation Method 1

The inner braided member includes a first plurality of filaments made of a first material composition, where the first material composition has a greater radiopacity than the second material composition

Methodology Applied
Scientific EffectRadiopacity: X-Ray

Implementation Method 2

The outer braided member includes a second plurality of filaments made of a second material composition different from the first material composition

Methodology Applied
Scientific EffectSuperelasticity: Pseudoelasticity

Data Source

PatentEP3787528B1Vaso-occlusive device
Publication Date: 2023.11.22 STRYKER CORP
  • EP3787528B1 patent drawingFigure 1A~1D
  • EP3787528B1 patent drawingFigure 2A~2D
  • EP3787528B1 patent drawingFigure 3

AI summary

A vaso-occlusive device includes an inner braided member having an unconstrained deployed configuration and a constrained delivery configuration. The inner braided member includes a first plurality of filaments made of a first material composition, where a pair of filaments of the first plurality defines a first braid angle when the inner braided member is in the deployed configuration. The device also includes an outer braided member disposed at least partially around the inner braided member, and having an unconstrained deployed configuration and a constrained delivery configuration. The outer braided member includes a second plurality of filaments made of a second material composition different from the first material, where the first material has a greater radiopacity than the second material. A pair of filaments of the second plurality defines a second braid angle, substantially equal to the first braid angle, when the outer braided member is in the deployed configuration.