Vaterite Calcium Carbonate Cementitious Compositions

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The production of conventional cements contributes significantly to carbon dioxide emissions through calcination and energy consumption, necessitating the development of alternative cementitious materials that can sequester CO2 and provide equivalent or superior structural performance.

Innovation Solution

A composition comprising at least 47% w/w vaterite and/or amorphous calcium carbonate, which, when combined with water or cement, sets and hardens to achieve compressive strengths of at least 14 MPa, while also sequestering CO2, thereby reducing environmental impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional cements are used to achieve structural strength, then compressive strength is improved, but carbon dioxide emissions increase due to calcination and energy consumption

Engineering Contradiction:
Improvecompressive strengthVSAvoidcarbon dioxide emissions
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by using vaterite calcium carbonate (at least 47% w/w) and amorphous calcium carbonate (at least 1% w/w) as supplementary cementitious materials instead of conventional cement ingredients, achieving both high compressive strength and CO2 sequestration

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite cementitious material combining vaterite, amorphous calcium carbonate, and other components in specific proportions to achieve superior mechanical properties while reducing environmental impact through CO2 sequestration

Inventive Principle:
Principle #40Composite materials

2Object-generated harmful factors

If vaterite and amorphous calcium carbonate are used as supplementary cementitious materials to sequester CO2, then environmental impact is reduced, but compressive strength may be compromised

Engineering Contradiction:
Improvecarbon dioxide emissionsVSAvoidcompressive strength
Core Design Contradiction:
Object-generated harmful factorsVSStrength

Solution Approach 1:

The patent optimizes the compositional parameters by specifying at least 47% w/w vaterite and at least 1% w/w amorphous calcium carbonate, along with controlled amounts of other components, to achieve both CO2 sequestration and high compressive strength of at least 14 MPa

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent develops a composite material system where vaterite and amorphous calcium carbonate work synergistically with other components to provide both environmental benefits through CO2 sequestration and mechanical performance through enhanced compressive strength

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS9056790B2Methods and compositions using calcium carbonate
Publication Date: 2015.06.16 ARELAC INC
  • US9056790B2 patent drawing
  • US9056790B2 patent drawing
  • US9056790B2 patent drawing

AI summary

Provided herein are compositions and methods including hydraulic cement, supplementary cementitious material, and/or self-cementing material. Methods for making the compositions and using the compositions are provided.