VAV Controller Balancing Without Continuous Network Connection

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Solution Overview

Problem

Variable Air Volume (VAV) balancing in commercial structures is time-consuming and prone to interruptions due to unreliable communication connections in low bandwidth networks, leading to increased performance time and user frustration.

Innovation Solution

Implementing a VAV controller that performs balancing functions independently, without a constant communication connection to a computing device, using preprogrammed or downloadable balancing algorithms that minimize damper movement and avoid overshooting airflow set points, thereby reducing errors and convergence time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If VAV balancing is performed using a computing device with constant communication connection to VAV controllers, then measurement precision can be maintained, but reliability deteriorates due to unreliable network connections causing interruptions

Engineering Contradiction:
Improveairflow measurement precisionVSAvoidbalancing process reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The VAV controller performs balancing functions independently using preprogrammed algorithms stored in its memory, eliminating the need for constant communication with external computing devices. The controller self-manages the balancing process by autonomously adjusting dampers based on airflow sensor data and convergence criteria, thereby maintaining reliability in unreliable network conditions while preserving measurement precision through onboard processing.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Balancing algorithms and instructions are preprogrammed into the VAV controller's memory before the balancing process begins. This preliminary action allows the controller to execute balancing operations independently without requiring real-time communication connections, thus resolving the contradiction between maintaining measurement precision and ensuring reliability in unstable network environments.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If traditional VAV balancing is performed on each VAV box with communication dependency, then measurement accuracy can be maintained, but loss of time increases due to communication interruptions and reconnection delays

Engineering Contradiction:
Improveairflow measurement accuracyVSAvoidbalancing performance time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The VAV controller autonomously performs balancing operations using onboard algorithms and sensors, eliminating communication interruptions and reconnection delays. This self-service approach maintains measurement accuracy through precise airflow sensing while dramatically reducing loss of time by eliminating network dependency during the balancing process.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The balancing process continues uninterrupted because the VAV controller executes algorithms locally without requiring continuous communication connections. This continuity eliminates time losses associated with connection drops and reconnections, while measurement accuracy is maintained through continuous airflow monitoring and iterative damper adjustments based on convergence criteria.

Inventive Principle:
Principle #20Continuity of useful action

3Manufacturing precision

If VAV balancing requires constant communication connection to computing device, then control precision can be maintained, but ease of operation deteriorates due to user frustration from interruptions

Engineering Contradiction:
Improvebalancing control precisionVSAvoidbalancing operation ease
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The VAV controller independently executes balancing algorithms using onboard processors and memory, eliminating communication interruptions that cause user frustration. Control precision is maintained through iterative calculations and convergence criteria checks, while ease of operation improves significantly as users experience a smooth, uninterrupted balancing process without connection-related interruptions.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Balancing algorithms and control logic are preprogrammed into the VAV controller, allowing it to autonomously perform precise control adjustments without requiring continuous user interaction or communication connections. This preliminary programming maintains control precision while dramatically improving ease of operation by eliminating interruption-related user frustration.

Inventive Principle:
Principle #10Preliminary action

4Manufacturing precision

If damper movement is minimized through iterative adjustments, then manufacturing precision improves, but duration of action increases due to multiple small adjustments

Engineering Contradiction:
Improveairflow set point precisionVSAvoiddamper adjustment time
Core Design Contradiction:
Manufacturing precisionVSDuration of action of moving object

Solution Approach 1:

The VAV controller continuously monitors airflow sensor data and compares it against target set points, using feedback loops to make iterative damper adjustments. This feedback mechanism achieves high manufacturing precision by converging on accurate airflow values while minimizing total damper movement through intelligent, data-driven adjustments that avoid unnecessary iterations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The balancing algorithm makes targeted partial adjustments to dampers based on convergence criteria rather than attempting full-range movements. This approach achieves manufacturing precision by making only the necessary adjustments to reach set points, thereby reducing the total duration of action compared to exhaustive adjustment methods.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS9939168B2Variable airflow volume balancing using a variable airflow volume controller
Publication Date: 2018.04.10 HONEYWELL INTERNATIONAL INC
  • US9939168B2 patent drawing
  • US9939168B2 patent drawing
  • US9939168B2 patent drawing

AI summary

Variable airflow volume balancing using a variable airflow volume controller is described herein. One method includes receiving, by a variable airflow volume controller, a command from a computing device to begin variable airflow volume balancing. The method can include performing a balancing function using the variable airflow volume controller in response to the command, wherein the balancing function is performed independent of the computing device.