VCM Bobbin Structure for Bi-Directional Camera Focusing

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Solution Overview

Problem

Conventional camera modules with Voice Coil Motor (VCM) actuator modules face challenges in bi-directional focusing control due to interference between adjacent elements, requiring structural changes to accommodate the bobbin's large strokes, which complicates the camera module design and assembly.

Innovation Solution

The camera module design incorporates a support protrusion and elastic members to create a moving space for the bobbin, allowing bi-directional movement without the need for additional spacers, reducing part count and assembly complexity, and minimizing interference with other elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a conventional camera module structure is used for bi-directional driving actuator, then the bobbin can perform focusing operation, but the large strokes of bobbin cause interference of adjacent elements

Engineering Contradiction:
Improvebi-directional focusing controlVSAvoidstructural change to accommodate bobbin strokes
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The support protrusion is formed integrally with the housing member, creating a nested structure where the moving space is embedded within the existing housing. This eliminates the need for separate external spacers and reduces overall structural complexity while accommodating the bobbin's bi-directional movement.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The support protrusion extends in the vertical direction (optical axis direction) to create clearance space, transforming a two-dimensional planar housing into a three-dimensional structure with built-in moving space. This dimensional change allows the bobbin to stroke freely without interfering with adjacent elements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If additional spacers are added to accommodate bobbin movement, then interference is prevented, but part count and assembly complexity increase

Engineering Contradiction:
Improveprevention of element interferenceVSAvoidpart count and assembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The support protrusion merges the housing member and the spacer function into a single integrated component. The housing member simultaneously provides structural enclosure and creates the necessary moving space through its protrusion, eliminating the need for separate spacer parts and simplifying assembly.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The housing member is designed to perform multiple functions: it provides the structural enclosure, supports the magnetic assembly, and creates the moving space for the bobbin through its support protrusion. This multi-functionality reduces the total number of components needed in the system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If the bobbin is suspended in space for bi-directional driving, then accurate focusing control is achieved, but structural changes are required to solve interference

Engineering Contradiction:
Improvefocusing control accuracyVSAvoidstructural modification requirements
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The support protrusion is pre-formed as part of the housing member structure, establishing the moving space for the bobbin before assembly. This preliminary structural preparation allows the bobbin to be suspended in space for accurate bi-directional focusing control without requiring complex post-assembly modifications or additional components.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables smooth bi-directional movement of the bobbin, simplifies assembly, reduces manufacturing costs, and prevents erroneous operations due to foreign objects entering gaps between parts, while maintaining accurate focusing control.

Implementation Method 1

a position of the bobbin suspended in a space is made an initial position, and when a conventional camera module structure is used as it is, there is required a structural change capable of solving an interference of adjacent elements due to strokes of bobbin being relatively great

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The VCM may perform an auto focusing function by being operated by an electrical interaction between a magnet fixed to a holder member and a coil unit wound on a periphery of a bobbin reciprocally installed at a lens barrel side

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Implementation Method 3

The VCM may perform an auto focusing function by being operated by an electrical interaction between a magnet fixed to a holder member and a coil unit wound on a periphery of a bobbin

Methodology Applied
Scientific EffectElectromagnetic interaction: Electromagnetic Induction

Implementation Method 4

the electricity is cut off during movement to an opposite direction to allow the bobbin to return to an original position by self-weight of the bobbin and elastic restoring force of the elastic members

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 5

the electricity is cut off during movement to an opposite direction to allow the bobbin to return to an original position by self-weight of the bobbin and elastic restoring force of the elastic members

Methodology Applied
Scientific EffectElastic restoring force: Elasticity

Data Source

PatentUS11902649B2Voice coil motor having a bobbin, a coil, a magnet and an elastic member
Publication Date: 2024.02.13 LG INNOTEK CO LTD
  • US11902649B2 patent drawing
  • US11902649B2 patent drawing
  • US11902649B2 patent drawing

AI summary

A camera module according to an exemplary embodiment of the present disclosure is proposed, the camera module including a PCB (Printed Circuit Board) mounted with an image sensor, a housing member arranged at an upper surface of the PCB, a bobbin movably positioned at an inner side of the housing member, an upper elastic member connected to an upper surface of the housing member and to an upper surface of the bobbin, and a space forming part formed at one side of the housing member to provide a moving space to the upper elastic member when the bobbin makes a relatively vertical movement to the housing member.