Voice Coil Motor Modality Synchronization Circuit

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Solution Overview

Problem

The transition from pulse width modulation (PWM) to linear modality in voice coil motor control systems for hard disk drives results in current glitches due to asynchronous modality changes, affecting system accuracy and tracking performance.

Innovation Solution

A device that synchronizes the change of driving modality by using a circuit to align the control signal with the average current value of the voice coil motor, generating a synchronized signal to manage the transition from PWM to linear modality, ensuring minimal disruption and reducing current glitches.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the control modality changes from PWM to linear asynchronously, then the system can respond quickly to control signals, but current glitches occur affecting tracking accuracy

Engineering Contradiction:
Improveresponse speed of modality changeVSAvoidtracking accuracy
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by detecting the PWM carrier signal phase and advance-scheduling the modality transition to occur at the optimal moment (when current equals its average value). The control circuit preliminarily prepares the transition timing by monitoring the carrier signal, ensuring the switch occurs at the precise instant that minimizes current disturbance, thus maintaining tracking accuracy while enabling fast response.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the modality transition is synchronized with average current value, then current glitches are minimized, but the control system complexity increases

Engineering Contradiction:
Improvecurrent stability during transitionVSAvoidcontrol circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses an intermediary approach by introducing a synchronization circuit that monitors the PWM carrier signal and current comparator output as intermediate signals. This intermediary circuit generates a synchronized transition command that mediates between the control signal and the power stage, ensuring the modality change occurs at the optimal moment without requiring complex control logic in the main controller.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If PWM modality is used during seeking operations, then power dissipation is reduced, but current ripple increases affecting positioning accuracy

Engineering Contradiction:
Improvepower dissipation in output stageVSAvoidpositioning accuracy
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The patent applies dynamics by making the control modality adaptive and time-varying. The system dynamically switches between PWM and linear modalities based on real-time conditions: PWM is used during seeking operations when high current is needed and power dissipation must be minimized, while linear mode is used during tracking when high positioning accuracy is required. The dynamic transition between modalities optimizes both energy efficiency and positioning precision.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS8471505B2Device to synchronize the change of the driving mode of an electromagnetic load
Publication Date: 2013.06.25 STMICROELECTRONICS SRL
  • US8471505B2 patent drawing
  • US8471505B2 patent drawing
  • US8471505B2 patent drawing

AI summary

A device for the change of the driving mode of an electromagnetic load from a first operating mode with pulse width modulation to a second operating mode that is linear by means of switching circuits. During a first operating mode, each of two outputs has a voltage value ranging from a first reference voltage to a second reference voltage. The device adapted to synchronize a change command signal from a first operating mode to a second operating mode of the electromagnetic load with the signal representative of the flow of current circulating within the load at substantially its average value and adapted to generate a first command signal in response to the synchronization.