VCSEL Array Lidar Scanner Eliminates Rotating Mirrors

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Solution Overview

Problem

Existing vehicle-based lidar systems with rotating mirrors are bulky, power-intensive, and prone to mechanical failure, making them unsuitable for harsh vehicle environments and space-constrained applications.

Innovation Solution

The use of multiple semiconductor lasers in an array, where each laser is sequentially activated to produce interrogation beams in different directions, eliminating the need for rotating mirrors and allowing for a more compact, cost-effective lidar system with integrated optics and photodetection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a rotating mirror is used to scan the laser beam, then the lidar system can achieve wide field of view and dynamic scanning capability, but the device size, weight, and power consumption increase significantly

Engineering Contradiction:
Improvefield of viewVSAvoiddevice weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of stationary object

Solution Approach 1:

The patent divides the laser scanning function into multiple discrete laser sources arranged in an array, where each laser independently emits a beam in a specific direction. This segmentation eliminates the need for a single large rotating mirror system, reducing overall device weight while maintaining wide field of view coverage through the coordinated operation of individual laser elements.

Inventive Principle:
Principle #1Segmentation

2Productivity

If a rotating mirror is used to scan the laser beam, then the lidar system can achieve dynamic scanning capability, but mechanical wear increases the likelihood of device failure

Engineering Contradiction:
Improvescanning capabilityVSAvoiddevice reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent replaces the mechanical rotating mirror system with a stationary laser array configuration. Instead of using a moving mirror to scan beams dynamically, multiple lasers are positioned to emit beams in different directions simultaneously or sequentially, eliminating mechanical moving parts and associated wear while maintaining scanning capability through optical geometry.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If a rotating mirror is used to scan the laser beam, then the lidar system can achieve wide field of view, but the device becomes less suitable for harsh vehicle environments

Engineering Contradiction:
Improvefield of viewVSAvoidenvironmental suitability
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent eliminates mechanical moving parts by using a stationary laser array, making the system inherently more suitable for harsh vehicle environments. The stationary configuration has no rotating components that could fail under vibration, temperature extremes, or rapid acceleration/deceleration conditions commonly encountered in vehicle operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Productivity

If a rotating mirror is used to scan the laser beam, then the lidar system can achieve dynamic scanning, but the device complexity and cost increase

Engineering Contradiction:
Improvescanning capabilityVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent segments the scanning function across multiple simple laser elements rather than requiring a single complex rotating mirror assembly. Each laser in the array is a simple, inexpensive component that can be independently controlled, reducing overall system complexity and cost while achieving the same dynamic scanning capability through coordinated operation.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides high-resolution object detection and tracking with reduced size, weight, and power consumption, enhancing reliability and reducing the likelihood of mechanical failure, while maintaining precise distance and angular measurement capabilities.

Implementation Method 1

Each laser in an array of lasers can be sequentially activated so that a corresponding optical element mounted with respect to the array of lasers produces respective interrogation beams in substantially different directions

Methodology Applied
Scientific EffectLight emission from semiconductor lasers: Laser

Implementation Method 2

a corresponding optical element mounted with respect to the array of lasers produces respective interrogation beams in substantially different directions

Methodology Applied
Scientific EffectOptical beam direction control: Refraction

Implementation Method 3

The laser beam is reflected from an obstacle and detected with a photodetector. The time-of-flight of the laser pulse, i.e., the time delay between the transmitted pulse and the received pulse, determines the object distance

Methodology Applied
Scientific EffectLight detection: Photoelectric Effect

Data Source

PatentUS7544945B2Vertical cavity surface emitting laser (VCSEL) array laser scanner
Publication Date: 2009.06.09 AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE LTD
  • US7544945B2 patent drawing
  • US7544945B2 patent drawing
  • US7544945B2 patent drawing

AI summary

Vehicle-based lidar systems and methods are disclosed using multiple lasers to provide more compact and cost-effective lidar functionality. Each laser in an array of lasers can be sequentially activated so that a corresponding optical element mounted with respect to the array of lasers produces respective interrogation beams in substantially different directions. Light from these beams is reflected by objects in a vehicle's environment, and detected so as to provide information about the objects to vehicle operators and/or passengers.