VCSEL Array Laser Driver Circuit for Low-Ripple Square Pulses

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Solution Overview

Problem

Existing electrical drive circuits for VCSELs struggle to produce ideal rectangular shaped optical pulses due to imperfections like rise-time, fall-time, and ripple, which affect the precision and accuracy of time-of-flight-based measurement systems.

Innovation Solution

An electrical drive circuit utilizing multiple switches, a coupling capacitor, and an inductor to store and charge current, allowing for a short rise time and low ripple, achieving a rectangular shaped optical pulse with a single driver for two laser loads, with the first laser load's rise time delayed relative to the second by half a resonance frequency period.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a conventional electrical drive circuit is used to drive VCSELs, then the circuit can provide current and voltage to the optical load, but the optical pulses produced have imperfections (rise-time, fall-time, overshoot, and ripple) that prevent ideal rectangular shape

Engineering Contradiction:
Improveoptical pulse shape precisionVSAvoidcircuit structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The drive circuit is segmented into multiple independent switch modules (first switch, second switch, third switch) that can be independently controlled. Each switch module drives a specific VCSEL or group of VCSELs, allowing precise individual control of current pulses to achieve ideal rectangular optical pulse shapes with minimal rise-time, fall-time, overshoot, and ripple.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The circuit employs dynamic switching control where the switches are turned on and off at precisely timed moments during each pulse cycle. The first switch is turned off before the second and third switches are turned on, creating a dynamic transition that eliminates overshoot and ripple while maintaining rectangular pulse shape. This dynamic coordination of switch states enables precise control of current flow to the VCSELs.

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If the rise time of optical pulses is reduced to improve measurement precision, then time-of-flight measurement accuracy improves, but electrical power loss increases

Engineering Contradiction:
Improvetime-of-flight measurement accuracyVSAvoidelectrical power loss
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The first switch is turned off in advance before the second and third switches are turned on. This preliminary action allows the current to be gradually reduced through the first VCSEL before the second and third VCSELs are activated, creating a smooth transition that reduces electrical power loss while maintaining fast rise time for the optical pulses. This timing coordination prevents simultaneous switching conflicts that would cause energy waste.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If a single driver is used to drive two laser loads, then device complexity is reduced, but control precision and pulse shape uniformity deteriorate

Engineering Contradiction:
Improvedriver circuit complexityVSAvoidpulse shape uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The single driver circuit is segmented into multiple independent switch modules (first switch for first VCSEL, second and third switches for second VCSEL) that can be independently controlled. This segmentation allows each VCSEL to receive precisely controlled current pulses with identical rectangular characteristics, achieving uniform pulse shape across multiple laser loads while maintaining relatively simple overall circuit architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The drive circuit is designed with universal switch modules that can drive multiple VCSELs with identical characteristics. Each switch module serves multiple functions: it can drive a single VCSEL independently, work in coordination with other switch modules, and provide identical rectangular pulse shapes to different VCSELs. This multi-functionality allows a single driver circuit to achieve precise uniform control across multiple laser loads.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the generation of optical pulses with a rise time of less than 100 ps and a flat top, reducing electrical power loss and allowing for high pulse repetition rates up to 200 MHz, suitable for 3D sensing applications with improved spatial resolution and reduced power consumption.

Implementation Method 1

An electrical drive circuit utilizing multiple switches, a coupling capacitor, and an inductor to store and charge current

Methodology Applied
Scientific EffectInductor: Inductor

Implementation Method 2

a coupling capacitor connected between the first electrical junction and a second electrical junction

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS12176680B2Square pulse laser driver for vertical cavity surface emitting laser arrays
Publication Date: 2024.12.24 WELLS FARGO BANK NA
  • US12176680B2 patent drawing
  • US12176680B2 patent drawing
  • US12176680B2 patent drawing

AI summary

In some implementations, an electrical drive circuit may include a first optical load terminal to receive an anode of a first optical load. The electrical drive circuit may include a junction section that includes a first electrical junction and a second optical load terminal to receive a cathode of the first optical load and an anode of a second optical load. The electrical drive circuit may include a third optical load terminal to receive a cathode of the second optical load; a first switch connected between the third optical load terminal and a common ground; a coupling capacitor connected between the first electrical junction and a second electrical junction; a second switch connected between the second electrical junction and the common ground; and an inductor connected from a second branch of the second electrical junction and between the second electrical junction and the common ground.