VCSEL Light Source Module With Dynamic Beam Control for Distance Sensing

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Solution Overview

Problem

Conventional distance measurement devices face limitations in adjusting light output and beam direction, leading to reduced power efficiency and inaccurate distance measurements due to the use of single light sources and fixed optical devices, which result in insufficient light reaching the object, especially at farther distances.

Innovation Solution

A light source module comprising multiple vertical cavity surface-emitting lasers with adjustable apertures and a collimator lens, driven by a control device that adjusts the light output and beam direction based on distance modes, allowing for individual control of light intensity and direction to optimize light transfer to the object.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single light source element is used to measure distance, then the device complexity is reduced, but the light output is insufficient for long distance measurement

Engineering Contradiction:
Improvenumber of light source elementsVSAvoidlight output
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The light source is divided into multiple VCSEL elements arranged in a matrix pattern, allowing independent control of each element. This segmentation enables the system to achieve high light output for long-distance measurement by activating multiple elements simultaneously, while maintaining the ability to use fewer elements for shorter distances, thus resolving the contradiction between device complexity and light output.

Inventive Principle:
Principle #1Segmentation

2Illumination intensity

If the output is concentrated in a specific region to increase light output, then the measurable distance is extended, but the detectable regions are reduced

Engineering Contradiction:
Improvelight output concentrationVSAvoiddetectable region
Core Design Contradiction:
Illumination intensityVSArea of stationary object

Solution Approach 1:

The system dynamically adjusts the emission pattern by independently controlling multiple VCSEL elements based on the measured distance. For long distances, the controller activates elements that concentrate light in a specific region to extend measurement range. For shorter distances or when broader coverage is needed, the controller activates additional elements to expand the detectable region. This dynamic adaptation resolves the contradiction between light output concentration and detectable region area.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If conventional optical devices with fixed emission angles are used, then the device complexity is reduced, but the efficiency of light transfer degrades with distance from the center

Engineering Contradiction:
Improveoptical device configurationVSAvoidlight transfer efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

Each VCSEL element in the matrix is equipped with its own collimator lens, creating localized optical systems with optimized emission characteristics. This allows different regions of the light source to have different emission angles and patterns tailored to specific detection needs. The local quality approach enables high light transfer efficiency across the entire detectable region, not just at the center, while maintaining manageable device complexity through modular architecture.

Inventive Principle:
Principle #3Local quality

4Device complexity

If a single optical device is used for beam direction control, then the device complexity is reduced, but angle adjustment for various emission angles is impossible

Engineering Contradiction:
Improvenumber of optical devicesVSAvoidbeam angle adjustment capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The optical system is segmented into multiple collimator lenses, each associated with a specific VCSEL element or group of elements. This segmentation enables independent angular adjustment for each optical channel, providing versatile beam direction control. The modular structure maintains manageable device complexity by using identical lens designs that can be independently positioned and controlled, achieving both low complexity and high adaptability.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient power use and accurate distance measurement by ensuring sufficient light reaches the object, improving resolution and reducing noise, even at longer distances, through the use of multiple light sources and movable optical devices.

Implementation Method 1

a light source including at least one vertical cavity surface-emitting laser, which is configured to transfer light through N (N being a natural number equal to or greater than 1) apertures (or emitters)

Methodology Applied
Scientific EffectLight emission from vertical cavity surface-emitting laser: Laser

Implementation Method 2

at least one collimator lens through which light emitted by the light source passes

Methodology Applied
Scientific EffectLight collimation and focusing: Lens

Data Source

PatentUS11843221B2Light source module for emitting high density beam and method for controlling the same
Publication Date: 2023.12.12 NAMUGA
  • US11843221B2 patent drawing
  • US11843221B2 patent drawing
  • US11843221B2 patent drawing

AI summary

One embodiment may provide a light source module including: a light source including at least one vertical cavity surface-emitting laser, which is configured to transfer light through N (N being a natural number equal to or greater than 1) apertures; at least one collimator lens through which light emitted from the light source passes; and a driving device configured to make the collimator lens move, wherein the at least one vertical cavity surface-emitting laser comprises divided regions, and an intensity of a beam is controlled according to a predetermined far-distance mode or near-distance mode.