VCSEL Cavity Structure for Low Threshold Current and High Efficiency

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Solution Overview

Problem

Conventional vertical cavity light-emitting elements face challenges in reducing threshold current and improving light emission efficiency.

Innovation Solution

The design incorporates specific layer thicknesses and refractive indices for the active and final barrier layers, along with a dielectric spacer layer, to optimize the standing wave conditions within the electron blocking and p-type semiconductor layers, ensuring that the number of antinodes and nodes is zero or one, which enhances carrier uniformity and optical gain.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional vertical cavity light-emitting element structures are used, then basic light emission function is achieved, but threshold current is high and light emission efficiency is low

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidthreshold current
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent applies parameter changes by precisely controlling the layer thicknesses of the active layer (Hqw) and final barrier layer (Hfb) relative to the standing wave wavelength, and by adjusting refractive indices (nqw, nfb) through material composition optimization. These parameter optimizations enable the cavity to resonate at the desired wavelength with minimal loss, reducing threshold current and improving light emission efficiency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements local quality by creating specific optical field distributions within different layers of the device. By ensuring that the electron blocking layer and p-type semiconductor layer contain zero or one antinodes and nodes, the patent locally optimizes the optical field concentration in the active region while maintaining appropriate carrier confinement in the blocking region, thereby simultaneously improving efficiency and reducing threshold current

Inventive Principle:
Principle #3Local quality

2Reliability

If layer thicknesses and refractive indices are optimized for standing wave conditions, then carrier uniformity and optical gain are enhanced, but device structure complexity increases

Engineering Contradiction:
Improvecarrier uniformityVSAvoidlayer structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent maintains reliability by optimizing key parameters including the thickness ratio Hfb/Hqw and refractive index ratio nfb/nqw, while controlling the number of antinodes and nodes in specific layers. These targeted parameter changes achieve carrier uniformity and high optical gain without requiring complex multi-layer structures, thus limiting the increase in device complexity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in a vertical cavity light-emitting element with a low threshold current and high light emission efficiency, characterized by improved carrier uniformity and reduced internal loss, leading to efficient surface emitting lasers.

Implementation Method 1

a light-emitting element that emits light in a direction vertical to the substrate surface

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

a structure in which light is resonated vertically to a substrate surface and light is emitted in a direction vertical to the substrate surface

Methodology Applied
Scientific EffectLight reflection and standing wave formation: Reflection

Implementation Method 3

a multiple quantum well (MQW) structure is generally adopted for an active layer

Methodology Applied
Scientific EffectQuantum confinement: Potential Well

Data Source

PatentUS20240405515A1Vertical cavity light-emitting element
Publication Date: 2024.12.05 STANLEY ELECTRIC CO LTD
  • US20240405515A1 patent drawing
  • US20240405515A1 patent drawing
  • US20240405515A1 patent drawing

AI summary

The present invention includes an n-type semiconductor layer formed on a first reflective mirror, an active layer made of multiple quantum wells formed on the n-type semiconductor layer, a final barrier layer formed on the final quantum well of the active layer, an electron blocking layer formed on the final barrier layer, a p-type semiconductor layer formed on the electron blocking layer, a dielectric spacer layer formed on the p-type semiconductor layer, and a second reflective mirror formed on the spacer layer. The number of antinodes of a standing wave due to emitted light from the active layer, included in the electron blocking layer and the p-type semiconductor layer is 1, the number of nodes is 0 or 1, and Expression (3) is satisfied for the active layer and the final barrier layer.