VCSEL Current Constriction for LiDAR Beam Control

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Solution Overview

Problem

Existing semiconductor light-emitting elements face challenges in achieving high power while maintaining beam control in the far field and preventing voltage increases, particularly in vertical cavity surface-emitting lasers (VCSELs) used for time-of-flight LiDAR applications.

Innovation Solution

A semiconductor light-emitting element with a structure comprising a substrate, reflectors, a resonator cavity, and a tunnel junction portion, featuring a first current constriction portion with an oxidation constriction layer and a second current constriction portion with a narrower width, which controls current density distribution to enhance beam control and durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the light-emitting diameter is increased to achieve high power, then the power output is improved, but the current density distribution becomes unbalanced and beam control deteriorates

Engineering Contradiction:
Improvepower outputVSAvoidbeam control
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating different current constriction structures at different locations within the light-emitting region. The first current constriction portion is positioned at the center while the second current constriction portion is positioned at the periphery, with each having different dimensions and current constriction strengths. This allows the center and peripheral regions to have optimized current density distributions independently, maintaining beam control while enabling high power output through the increased light-emitting diameter.

Inventive Principle:
Principle #3Local quality

2Reliability

If ion implantation is used to form current constriction structure, then the peripheral portion resistance is increased, but the element voltage increases due to thick current path

Engineering Contradiction:
Improvecurrent constrictionVSAvoidelement voltage
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent transitions from a single-layer current constriction approach to a multi-layer vertical structure. By stacking the first current constriction portion (with oxidation constriction layer) and the second current constriction portion (with tunnel junction) at different vertical positions and depths, the current path is optimized in the vertical dimension. This allows current to flow through thinner, lower-resistance paths while still achieving effective current constriction at the periphery, thereby reducing element voltage while maintaining reliability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Power

If substrate rear face emission is used, then current density can be increased, but light absorption by substrate prevents high power achievement

Engineering Contradiction:
Improvecurrent densityVSAvoidlight absorption
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent inverts the conventional emission direction by using substrate front face emission instead of rear face emission. The light is emitted from the front face of the substrate through the tunnel junction portion, away from the substrate bulk. This inversion avoids the light absorption problem that occurs in rear face emission where light must pass through the substrate, enabling high power achievement while maintaining increased current density through the optimized current constriction structures.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for high-power operation with improved beam control in the far field and reduced voltage increase, enhancing ranging accuracy and measurable distance in LiDAR devices.

Implementation Method 1

a first current constriction portion configured with an oxidation constriction layer

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

a second current constriction portion including the tunnel junction portion

Methodology Applied
Scientific EffectTunneling:

Data Source

PatentUS20230216275A1Semiconductor light-emitting element, light-emitting device, and ranging device
Publication Date: 2023.07.06 CANON KK
  • US20230216275A1 patent drawing
  • US20230216275A1 patent drawing
  • US20230216275A1 patent drawing

AI summary

A semiconductor light-emitting element having a structure in which a substrate, a first reflector, a resonator cavity including an active layer, a second reflector and a tunnel junction portion are stacked in this sequence, comprising: a first current constriction portion configured with an oxidation constriction layer; and a second current constriction portion including the tunnel junction portion, wherein a width d2 of the second current constriction portion is smaller than a width d1 of the first current constriction portion.