VCSEL DBR Impurity Gradient for Temperature Stability

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Solution Overview

Problem

Vertical-Cavity Surface-Emitting Lasers (VCSELs) face challenges in maintaining optical output efficiency across a wide temperature range due to issues with carrier diffusion and light absorption, particularly at low and high temperatures, which affects their performance in optical communication and data processing applications.

Innovation Solution

The VCSEL design incorporates a high concentration Distributed Bragg Reflector (DBR) with a high impurity concentration and specific Al-composition in the high refractive index layer, enhancing carrier diffusion at low temperatures and reducing light absorption at high temperatures by optimizing the band gap energy difference with the resonator wavelength, thereby maintaining optical output across a wide temperature range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional VCSEL design is used, then the device can operate at room temperature, but the optical output decreases significantly at extreme temperatures (-40°C to 85°C)

Engineering Contradiction:
Improveoptical output stabilityVSAvoidtemperature range
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent applies local quality by creating a temperature-gradient-aware DBR structure where the impurity concentration varies across different layers. The high impurity concentration in specific DBR layers provides localized carrier confinement exactly where needed to counteract temperature-induced carrier diffusion, while maintaining optimal optical reflectivity. This localized modification resolves the contradiction by addressing temperature effects at the specific structural level where they manifest most strongly.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs parameter changes by systematically varying the impurity concentration in the DBR layers from conventional uniform doping to a differentiated structure with high impurity concentration in specific layers. This parameter modification enables the VCSEL to maintain stable optical output across the extreme temperature range of -40°C to 85°C, directly resolving the reliability-temperature contradiction.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the impurity concentration in the DBR is increased to suppress carrier diffusion at low temperatures, then carrier confinement improves, but light absorption increases at high temperatures

Engineering Contradiction:
Improvecarrier confinementVSAvoidlight absorption loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent resolves this contradiction by applying local quality through spatially differentiated impurity concentration in the DBR structure. High impurity concentration is placed in specific DBR layers to provide localized carrier confinement where the electric field is strongest, while other layers maintain lower impurity concentration to minimize light absorption. This localized approach allows the device to achieve both good carrier confinement at low temperatures and reduced light absorption at high temperatures.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent converts the potentially harmful effect of high impurity concentration (increased light absorption) into a benefit by strategically placing high impurity layers only where carrier confinement is most needed. The high impurity concentration layers are positioned to exploit the electric field distribution, converting what would normally be a loss mechanism into a useful carrier confinement mechanism that operates effectively across the temperature range.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Loss of energy

If the Al-composition in the high refractive index layer is optimized to increase band gap energy, then light absorption is reduced at high temperatures, but the reflectivity of the DBR may be affected

Engineering Contradiction:
Improvelight absorptionVSAvoidDBR reflectivity
Core Design Contradiction:
Loss of energyVSIllumination intensity

Solution Approach 1:

The patent applies parameter changes by optimizing the Al-composition in the high refractive index layer to achieve the desired band gap energy increase. This parameter modification reduces light absorption at high temperatures while the reflectivity is maintained through careful design of the DBR layer thicknesses and alternating high/low refractive index structure, resolving the contradiction between reducing light absorption and maintaining reflectivity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively suppresses the decrease in optical output at high temperatures and enhances carrier diffusion at low temperatures, ensuring stable performance from -40°C to 85°C, preventing significant losses in optical output.

Implementation Method 1

The first, second, and third semiconductor multilayer film reflective mirrors each include a pair of a high refractive index layer and a low refractive index layer

Methodology Applied
Scientific EffectDistributed Bragg Reflection: Bragg Diffraction

Implementation Method 2

The band gap energy of the high refractive index layer in the second semiconductor multilayer film reflective mirror is greater than the energy of the wavelength of a resonator

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS7751459B2Vertical-cavity surface-emitting laser, module, optical transmission device, free space optical communication device, optical transmission system, and free space optical communication system
Publication Date: 2010.07.06 FUJIFILM BUSINESS INNOVATION CORP
  • US7751459B2 patent drawing
  • US7751459B2 patent drawing
  • US7751459B2 patent drawing

AI summary

Provided is a VCSEL that includes: a first semiconductor multilayer film reflective mirror of a first conductivity type formed on a substrate; an active region formed thereon; a current confining layer of a second conductivity type formed thereon; a second semiconductor multilayer film reflective mirror of the second conductivity type formed thereon; and a third semiconductor multilayer film reflective mirror of the second conductivity type formed thereon. The reflective mirrors include a pair of a high refractive index layer and a low refractive index layer. The impurity concentration of the second reflective mirror is higher than that of the third reflective mirror. The band gap energy of the high refractive index layer in the second reflective mirror is greater than the energy of the wavelength of a resonator formed of the first reflective mirror, the active region, the current confining layer, the second reflective mirror, and the third reflective mirror.