VCSEL Driver Chip Abnormality Detection Through Collective Channel Sensing

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Solution Overview

Problem

Conventional technologies face difficulties in determining whether all channels in a VCSEL chip are normal due to the small size of microbump connection pads, making it challenging for a single driver chip to establish proper contact with test probes.

Innovation Solution

A driver chip with integrated drive and detection circuits, utilizing microbumps for electrical and mechanical connection, includes a detection circuit that uses pseudo-resistors and logic circuits to generate and compare operating voltages, enabling the driver chip to determine the normalcy of all channels through a collective determination signal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If microbump connection pads are used to connect VCSEL chip to driver chip, then integration density is improved, but test probe contact becomes difficult

Engineering Contradiction:
Improveconnection pad areaVSAvoidtest probe contact difficulty
Core Design Contradiction:
Area of moving objectVSDifficulty of detecting and measuring

Solution Approach 1:

The connection pads are divided into two types: microbump connection pads for normal operation and test connection pads for testing. This segmentation allows the test function to be separated from the connection function, enabling test probes to access dedicated larger pads while microbumps maintain compact connections for light emitting elements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Test connection pads serve as intermediary elements between test probes and the driver chip circuits. These pads act as accessible interface points that mediate the testing process without interfering with the microbump connections, allowing external test equipment to interact with internal circuitry.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If multiple separate test circuits are used for each channel, then detection accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvechannel detection accuracyVSAvoidcircuit configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Multiple detection sections that would otherwise be separate test circuits are merged into a single integrated detection circuit on the driver chip. Each channel's detection functionality is combined while maintaining individual detection capability through shared common wiring and coordinated control signals.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The detection circuit is designed with multi-functional capability to handle testing for all channels through a unified structure. The circuit can selectively test different channels using common detection resources, making the test system universal rather than requiring dedicated separate circuits for each channel.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If detection circuit continuously monitors all channels, then reliability is improved, but power consumption increases

Engineering Contradiction:
Improvechannel normalcy determinationVSAvoiddetection circuit power consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The detection circuit operates periodically rather than continuously, performing abnormality detection at specific intervals or under specific conditions. Control signals enable the detection function only when needed, allowing the circuit to remain inactive during normal operation and thus reducing overall power consumption while maintaining reliability.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentEP3890125B1Drive device and light-emitting device
Publication Date: 2023.11.29 SONY SEMICON SOLUTIONS CORP
  • EP3890125B1 patent drawingFigure 1
  • EP3890125B1 patent drawingFigure 2A~2B
  • EP3890125B1 patent drawingFigure 3

AI summary

A drive device according to the present disclosure includes a drive circuit (10) and a detection circuit (20). The drive circuit (10) drives a plurality of channels on an individual basis. The plurality of channels includes a plurality of light emitting elements (5). The detection circuit (20) collectively detects abnormalities of all the channels. Further, the drive device (10) is electrically and mechanically connected, with a plurality of microbumps (4), to a light emitting element array that includes the plurality of light emitting elements (5).