Stacked VCSEL Gratings for Transverse Mode Confinement

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Solution Overview

Problem

Optical emitters, such as VCSELs, face mode competition issues due to the propagation of undesired modes, which affect optical performance, and existing DBR structures fail to confine these modes in the transverse direction without restricting the oxidation aperture size or shape.

Innovation Solution

A stacked periodic grating structure with a selected period, depth, and fill factor is implemented to achieve greater than a threshold level of optical field confinement in the transverse direction, enabling modal discrimination and suppression of undesired modes, thereby allowing single-transverse-mode operation without limiting the oxidation aperture size or shape.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional DBR structure is used, then the optical emitter can operate, but undesired modes propagate and degrade optical performance

Engineering Contradiction:
Improveoptical performanceVSAvoidundesired modes propagation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The grating structure is divided into multiple stacked periods with alternating high and low refractive index materials, creating discrete layers that work together to achieve mode confinement. Each layer segment contributes to the overall optical path difference required for effective transverse mode discrimination.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from conventional vertical-only mode control to two-dimensional mode confinement by adding transverse direction control through the periodic grating structure. This enables suppression of undesired transverse modes while maintaining vertical cavity operation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the oxidation aperture size is reduced to suppress undesired modes, then mode control improves, but the aperture size and shape are restricted

Engineering Contradiction:
Improvemode controlVSAvoidoxidation aperture size
Core Design Contradiction:
ReliabilityVSArea of moving object

Solution Approach 1:

The invention adds transverse direction control through periodic gratings, enabling mode suppression without relying solely on aperture size reduction. This dimensional addition allows large aperture areas to maintain single-transverse-mode operation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The grating parameters (period, depth, fill factor) are optimized to achieve the desired optical field confinement. By adjusting these parameters, the system achieves mode control with a threshold level of confinement without fixing the aperture size or shape constraints.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a stacked periodic grating structure is implemented, then transverse mode confinement is achieved, but the device structure becomes more complex

Engineering Contradiction:
Improveoptical field confinementVSAvoidgrating structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The grating structure uses alternating layers of high and low refractive index materials (such as AlGaAs and GaAs) to create the periodic structure. This composite approach enables effective optical path difference and mode confinement while using standard semiconductor materials compatible with VCSEL fabrication.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention replaces mechanical aperture restriction with optical path manipulation through refractive index variations. Instead of physically blocking modes with a small aperture, the periodic grating uses optical interference effects to achieve mode confinement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The stacked grating structure effectively controls mode propagation in both vertical and transverse directions, enabling single-mode lasing and polarization control, suitable for applications like 3D sensing, without restricting the oxidation aperture size or shape.

Implementation Method 1

The stacked periodic grating structure has a selected period, depth, and fill factor, wherein the selected period, depth, and fill factor of the stacked periodic grating structure are selected to achieve greater than a threshold level of optical field confinement in a transverse direction

Methodology Applied
Scientific EffectOptical interference: Interference

Implementation Method 2

a stacked periodic grating structure disposed on the one or more DBRs, wherein the stacked periodic grating structure includes a set of layers

Methodology Applied
Scientific EffectDiffraction grating: Diffraction Grating

Implementation Method 3

one or more distributed Bragg reflectors (DBRs) disposed on the oxidation aperture

Methodology Applied
Scientific EffectBragg reflection: Bragg Diffraction

Data Source

PatentUS20240014633A1Stacked gratings for optical emitters
Publication Date: 2024.01.11 WELLS FARGO BANK NA
  • US20240014633A1 patent drawing
  • US20240014633A1 patent drawing
  • US20240014633A1 patent drawing

AI summary

Some implementations described herein may provide an optical device. The optical device may include an optical emitter and an optical element aligned to the optical emitter. The optical element may include an oxidation aperture, one or more distributed Bragg reflectors (DBRs) disposed on the oxidation aperture, and a stacked periodic grating structure disposed on the one or more DBRs. The stacked periodic grating structure may include a set of layers. The set of layers may include alternating layers of a first material and a second material. The stacked periodic grating structure may have a selected period, depth, and fill factor that are selected to achieve greater than a threshold level of optical field confinement in a transverse direction of an optical field emitted by the optical emitter.