VCSEL Filter Layout for Independent Mode and Polarization Suppression

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Solution Overview

Problem

Conventional laser designs face a tradeoff between side-mode suppression and polarization-mode suppression, requiring a compromise in filter diameter to achieve high suppression ratios, which limits their performance in high-speed data communication applications.

Innovation Solution

A vertical-cavity surface-emitting laser (VCSEL) design with separate mode and polarization filters, allowing independent optimization of side-mode and polarization-mode suppression ratios, featuring a mode filter on one side of the active region and a polarization filter on the other, with non-circular shapes and orientations to enhance suppression capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a single filter is used for both side-mode suppression and polarization-mode suppression, then the filter diameter must be compromised, but this limits the suppression ratios for both modes

Engineering Contradiction:
Improvesuppression ratioVSAvoidfilter configuration
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent divides the filtering function into two separate filters: a mode filter for side-mode suppression and a polarization filter for polarization-mode suppression. This segmentation allows each filter to be independently optimized for its specific function, achieving high suppression ratios for both modes without compromise.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extracts the polarization filtering function from the mode filter, creating a dedicated polarization filter. This extraction enables independent optimization of each filter's parameters, resolving the tradeoff that previously limited both suppression ratios.

Inventive Principle:
Principle #2Taking out (Extraction)

2Manufacturing precision

If separate mode and polarization filters are used, then both suppression ratios can be independently optimized, but device complexity increases

Engineering Contradiction:
Improvesuppression ratioVSAvoidfilter structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The mode filter and polarization filter are integrated into a unified VCSEL structure with shared components such as the active region, mirrors, and substrate. This merging approach achieves independent optimization of both suppression ratios while minimizing overall device complexity through shared infrastructure.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The VCSEL achieves side-mode suppression ratios of 15 dB or greater and polarization-mode suppression ratios of 15 dB or greater, optimizing both suppression ratios independently without compromising performance.

Implementation Method 1

the mode filter is configured to increase a side-mode suppression ratio of the laser

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Implementation Method 2

the polarization filter is configured to increase a polarization-mode suppression ratio of the laser

Methodology Applied
Scientific EffectPolarization filtering: Polarisation

Implementation Method 3

the aperture may be configured for confining the electrical current and the optical field of the light via lateral oxidation

Methodology Applied
Scientific EffectLateral oxidation: Oxidation

Data Source

PatentUS20250337218A1Vertical-cavity surface-emitting laser with high side-mode suppression ratio and high polarization-mode suppression ratio and a method of manufacturing the same
Publication Date: 2025.10.30 MELLANOX TECHNOLOGIES LTD(IL)
  • US20250337218A1 patent drawing
  • US20250337218A1 patent drawing
  • US20250337218A1 patent drawing

AI summary

Some embodiments of the present disclosure are directed to a laser design that provides side-mode suppression that is separately configurable from polarization-mode suppression, such that each may be independently optimized to simultaneously provide a high side-mode suppression ratio and a high polarization-mode suppression ratio. For example, a laser (e.g., a VCSEL) may include an active region configured to emit light, an aperture defining an optical axis, a first element positioned along the optical axis on a first side of the active region, and a second element positioned along the optical axis on a second side of the active region opposite the first side of the active region. The first element may be configured to increase a side-mode suppression ratio of the laser, and the second element may be configured to increase a polarization-mode suppression ratio of the laser.