VCSEL Illuminator with Micro-Lenses for Multi-Zone NIR Control

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Solution Overview

Problem

Current near infrared (NIR) illumination systems face challenges in controlling illumination intensity across different zones of an image sensor's field of view, leading to issues like saturation and limited detail visibility due to the modest dynamic range of electronic image sensors and the limitations of LED and laser diode sources.

Innovation Solution

The use of vertical-cavity surface-emitting laser (VCSEL) arrays with integrated micro-lenses for beam shaping, allowing for independently addressable and adjustable illumination zones, reducing coherence noise and enhancing eye-safe exposure levels by configuring multiple low-power incoherent emitters as an extended source.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a single laser source is used for illumination, then illumination power and efficiency are improved, but coherence noise and eye safety issues worsen

Engineering Contradiction:
Improveillumination powerVSAvoidcoherence noise
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent divides a single high-power laser source into multiple lower-power laser beams using beam splitting optics. This segmentation maintains total illumination power while reducing coherence noise, as the divided beams have reduced mutual interference effects compared to a single high-power beam.

Inventive Principle:
Principle #1Segmentation

2Power

If a single laser source is used for illumination, then illumination power is improved, but eye safety worsens

Engineering Contradiction:
Improveillumination powerVSAvoideye safety
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent segments the single high-power laser source into multiple lower-power beams. This distribution of power across multiple beams reduces the power density of individual beams, thereby improving eye safety while maintaining total illumination power through the combined effect of all beams.

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If LED illumination is used, then eye safety and freedom from coherence noise are improved, but illumination intensity and efficiency worsen

Engineering Contradiction:
Improveeye safetyVSAvoidillumination intensity
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

The patent combines multiple low-power laser beams into a unified illumination field that covers the same area as LED illumination would provide. By merging the effects of multiple coherent sources, the system achieves LED-like illumination uniformity and coverage while maintaining the higher efficiency and intensity advantages of laser sources.

Inventive Principle:
Principle #5Merging (Combining)

4Object-generated harmful factors

If LED illumination is used, then freedom from coherence noise is improved, but illumination efficiency worsens

Engineering Contradiction:
Improvecoherence noiseVSAvoidillumination efficiency
Core Design Contradiction:
Object-generated harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent uses multiple segmented laser beams instead of a single LED source. This segmentation approach maintains the coherence noise freedom of distributed sources while achieving superior illumination efficiency through the inherently higher wall-plug efficiency of laser diodes compared to LEDs, particularly at higher power levels.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides precise control over illumination levels across various zones, improving image processing performance by reducing saturation and enhancing features like object tracking and gesture recognition, while maintaining eye safety and efficiency.

Implementation Method 1

vertical-cavity surface-emitting laser (VCSEL) arrays with integrated micro-lenses for beam shaping

Methodology Applied
Scientific EffectLaser emission: Laser

Implementation Method 2

integrated micro-lenses for beam shaping

Methodology Applied
Scientific EffectLight refraction and focusing: Lens

Implementation Method 3

reducing coherence noise and enhancing eye-safe exposure levels by configuring multiple low-power incoherent emitters as an extended source

Methodology Applied
Scientific EffectCoherence interference: Interference

Data Source

PatentUS10244181B2Compact multi-zone infrared laser illuminator
Publication Date: 2019.03.26 WELLS FARGO BANK NA
  • US10244181B2 patent drawing
  • US10244181B2 patent drawing
  • US10244181B2 patent drawing

AI summary

Methods, devices and systems are described for selectively illuminating different zones of a field of view by a multi-zone illumination device. In one aspect, a multi-zone illuminator may include a plurality of vertical cavity surface emitting lasers (VCSELs), and a plurality of micro-optical devices aligned with apertures of individual or groups of VCSELs, which are configured to be individually activated to provide adjustable illumination to different zones of a field of view of an image sensor. In another aspect, a method of selective illumination may include receiving information specifying a field of view of a camera, and controlling at least two sub arrays or individual illuminators of an illuminating array to output light at independently adjustable illumination powers, wherein each of the at least two sub arrays are independently configurable to illuminate at least one of a plurality of separate zones corresponding to the field of view of the camera.