VCSEL Multilayer Film Structure for High-Order Mode Suppression

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Solution Overview

Problem

Surface emitting lasers face challenges in reducing high-order transverse mode oscillation, which can lead to widened current-light output characteristics and increased angle of divergence, affecting the linearity and beam radiation of laser beams.

Innovation Solution

A surface emitting laser element is designed with a dielectric multilayer film having two or more pairs of films with different refractive indices, where the peripheral portion's side surface is inclined with respect to the principal surface of the upper semiconductor-multilayer-film reflecting mirror, reducing high-order transverse mode oscillation and enhancing manufacturing yield.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional VCSEL structure is used, then the laser can achieve low-threshold current oscillation and single longitudinal mode oscillation, but high-order transverse mode oscillation occurs at high injection levels, causing widened current-light output characteristics and increased angle of divergence

Engineering Contradiction:
Improvesingle longitudinal mode oscillationVSAvoidhigh-order transverse mode oscillation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by creating an asymmetric refractive index distribution in the multilayer film structure. The film stack includes alternating layers of materials with different refractive indices (e.g., AlGaAs and GaAs), where the refractive index varies locally through the thickness of the film. This local variation in optical properties creates a gradient that suppresses high-order transverse modes while maintaining fundamental mode oscillation, thereby resolving the contradiction between reliable single-mode operation and preventing harmful high-order mode oscillation at high injection levels.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If the multilayer film has a vertical side surface, then the structure is simple to manufacture, but high-order transverse mode oscillation is not effectively suppressed

Engineering Contradiction:
Improvevertical side surface fabricationVSAvoidhigh-order transverse mode oscillation
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent implements asymmetry by designing the multilayer film with an inclined side surface rather than a vertical one. The side surface forms a specific angle (e.g., 45 degrees) with respect to the substrate plane, creating an asymmetric geometry that selectively suppresses high-order transverse modes. This asymmetric configuration causes different effective optical path lengths for different modes, thereby suppressing high-order modes while maintaining manufacturability through standard semiconductor fabrication techniques such as angled etching.

Inventive Principle:
Principle #4Asymmetry

3Device complexity

If the multilayer film includes only a single layer, then the structure is simpler, but the suppression of high-order transverse mode oscillation is insufficient

Engineering Contradiction:
Improvemultilayer film structureVSAvoidhigh-order transverse mode oscillation
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent employs composite materials by constructing the multilayer film from alternating layers of semiconductor materials with different refractive indices, such as AlGaAs and GaAs. This composite structure creates a periodic variation in optical properties that enhances the suppression of high-order transverse modes through constructive and destructive interference effects. The multiple layers work together to create a more effective optical confinement and mode selection mechanism compared to a single-layer structure, thereby reducing harmful high-order mode oscillation.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces high-order transverse mode oscillation, maintaining fundamental transverse mode oscillation at high injection levels, providing a narrow beam radiation angle and improved linearity in current-light output characteristics, while increasing manufacturing yield.

Implementation Method 1

The multilayer film includes, in a thickness direction, two or more pairs of a first film having a first refractive index and a second film having a second refractive index higher than the first refractive index

Methodology Applied
Scientific EffectOptical interference: Interference

Implementation Method 2

The multilayer film has a side surface inclined with respect to a principal surface of the second reflecting mirror

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS11901701B2Surface emitting laser element, surface emitting laser, surface emitting laser device, light source device, and detection apparatus
Publication Date: 2024.02.13 RICOH CO LTD
  • US11901701B2 patent drawing
  • US11901701B2 patent drawing
  • US11901701B2 patent drawing

AI summary

A surface emitting laser element includes a first reflecting mirror; an active layer over the first reflecting mirror; a second reflecting mirror over the active layer; and a multilayer film over the second reflecting mirror. The multilayer film has a side surface including one film and inclined with respect to a principal surface of the second reflecting mirror. The multilayer film includes, in a thickness direction, two or more pairs of a first film having a first refractive index and a second film having a second refractive index higher than the first refractive index. The multilayer film has a center portion and a peripheral portion around the center portion in plan view in a direction perpendicular to the principal surface. The peripheral portion includes the side surface.