VCSEL Active Optical Cable Architecture for Lower-Power AI Links

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Solution Overview

Problem

The high cost and high power consumption of electro-absorption modulated laser and directly modulated laser single-mode optical modules used in active optical cables for high-speed data transmission in artificial intelligence applications are significant challenges.

Innovation Solution

The use of a multi-mode optical module with vertical cavity surface emitting laser (VCSEL) circuits and signal-splitting processors in active optical cable systems to convert electric signals into optical signals and vice versa, employing a VCSEL laser driver to reduce costs and power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If electro-absorption modulated laser or directly modulated laser single-mode optical modules are used for high-speed data transmission, then data transmission capability is improved, but cost and power consumption increase

Engineering Contradiction:
Improvedata transmission speedVSAvoidpower consumption
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The patent changes the fundamental parameter of the laser type from single-mode (EML/DML) to multi-mode (VCSEL), which fundamentally alters the operating characteristics. This parameter change enables lower power consumption and reduced cost while maintaining high-speed transmission capability through the multi-mode fiber and signal processing architecture.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent segments the signal transmission into multiple lanes (M lanes at transmitting end, N lanes at receiving end) and uses signal-splitting processors to distribute and process signals across these lanes. This segmentation allows the system to achieve high aggregate throughput while using more efficient VCSEL modules that consume less power per lane.

Inventive Principle:
Principle #1Segmentation

2Speed

If electro-absorption modulated laser or directly modulated laser single-mode optical modules are used for high-speed data transmission, then data transmission capability is improved, but cost increases

Engineering Contradiction:
Improvedata transmission speedVSAvoidcost
Core Design Contradiction:
SpeedVSEase of manufacture

Solution Approach 1:

The patent changes the laser type parameter from expensive single-mode (EML/DML) to more cost-effective multi-mode (VCSEL) lasers. This parameter change significantly reduces manufacturing cost while maintaining the required data transmission speed through the multi-mode fiber and distributed signal processing architecture.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs VCSEL modules which are generally more cost-effective and readily available compared to specialized EML or DML single-mode modules. By using these more economical laser components, the system achieves high-speed transmission at a lower cost.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Adaptability or versatility

If M transmitting-end lanes and N receiving-end lanes are used with M ≠ N, then adaptability to different devices is improved, but device complexity increases

Engineering Contradiction:
Improveadaptability to different devicesVSAvoidsignal processing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements universal adaptability by allowing the number of transmitting-end lanes (M) and receiving-end lanes (N) to be different, enabling the same active optical cable system to connect diverse devices with varying interface requirements. The signal-splitting processors are designed to handle variable lane configurations, providing multi-functionality across different application scenarios.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system dynamically adapts to different lane configurations through the signal-splitting processors that can flexibly manage M input lanes and produce N output lanes. This dynamic signal distribution capability allows the system to adapt to varying device requirements without requiring fixed hardware configurations.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the cost and power consumption of active optical cable systems while maintaining high-speed data transmission capabilities.

Implementation Method 1

a transmitting-end vertical cavity surface emitting laser circuit and a receiving-end vertical cavity surface emitting laser circuit

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

The transmitting-end vertical cavity surface emitting laser circuit is connected to the receiving-end vertical cavity surface emitting laser circuit through the optical fiber

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS20260031915A1Active optical cable system, active optical cable transmitting apparatus, and active optical cable receiving apparatus
Publication Date: 2026.01.29 JESS-LINK PRODUCTS
  • US20260031915A1 patent drawing
  • US20260031915A1 patent drawing
  • US20260031915A1 patent drawing

AI summary

An active optical cable system is applied to a transmitting-end electronic apparatus and a receiving-end electronic apparatus. The active optical cable system includes an active optical cable transmitting apparatus, an active optical cable receiving apparatus, and an optical fiber. The active optical cable transmitting apparatus includes a transmitting-end signal-splitting processor and a transmitting-end vertical cavity surface emitting laser circuit. The active optical cable receiving apparatus includes a receiving-end signal-splitting processor and a receiving-end vertical cavity surface emitting laser circuit. The transmitting-end vertical cavity surface emitting laser circuit is connected to the receiving-end vertical cavity surface emitting laser circuit through the optical fiber.