VCSEL Optical Feedback System for Laser Power Control

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Solution Overview

Problem

Current laser-based optical navigation systems are cumbersome and costly to calibrate, requiring stringent eye safety regulations due to the potential for eye injury from high-powered laser beams, and they struggle with maintaining consistent light output power over time.

Innovation Solution

An optical navigation system utilizing an optical feedback system to continuously monitor and control the light output power, eliminating the need for manual calibration and ensuring compliance with eye safety standards by adjusting the driving signal based on real-time feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If laser-based optical navigation systems use high-powered laser beams to improve sensitivity and tracking accuracy on challenging surfaces, then measurement precision is improved, but object-affected harmful factors worsen due to potential eye injury

Engineering Contradiction:
Improvetracking accuracyVSAvoideye injury risk
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent implements an optical feedback system using a photodetector to continuously monitor the light output power of the VCSEL. The feedback circuit compares the detected light power with a reference value and adjusts the drive current accordingly to maintain the light output within safe Class-1 limits while preserving tracking accuracy on challenging surfaces

Inventive Principle:
Principle #23Feedback

2Reliability

If conventional laser-based optical navigation systems use fixed binning resistors and sensor DAC bits to set laser power, then eye safety is improved by maintaining Class-1 classification, but device complexity increases due to tedious calibration requirements

Engineering Contradiction:
Improveeye safety complianceVSAvoidcalibration process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a self-calibrating system where the optical feedback circuit automatically adjusts the VCSEL drive current based on real-time light power detection. This eliminates the need for manual calibration procedures, fixed binning resistors, and sensor DAC bit adjustments, while maintaining Class-1 eye safety compliance

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The feedback mechanism continuously monitors light output and automatically adjusts drive parameters, replacing the complex manual calibration process with an autonomous system that maintains eye safety compliance without requiring user intervention or complex setup procedures

Inventive Principle:
Principle #23Feedback

3Manufacturing precision

If conventional systems require manual calibration of each laser with fixed binning resistors, then manufacturing precision is improved for eye safety compliance, but productivity decreases due to time-consuming calibration processes

Engineering Contradiction:
Improvelaser power calibration accuracyVSAvoidmanufacturing productivity
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

Each VCSEL unit incorporates an autonomous optical feedback system that automatically calibrates and maintains its own light output power within Class-1 limits. This eliminates the need for centralized manual calibration processes, allowing parallel production without sequential calibration steps, thereby significantly improving manufacturing productivity while maintaining precision

Inventive Principle:
Principle #25Self-service

4Reliability

If laser optical mice are designed to maintain Class-1 classification with fixed power settings, then eye safety is improved, but adaptability worsens when environmental conditions such as temperature cause power drift

Engineering Contradiction:
Improveeye safety complianceVSAvoidenvironmental condition tolerance
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The optical feedback system continuously monitors the actual light output power and dynamically adjusts the VCSEL drive current to compensate for environmental variations such as temperature changes. This maintains Class-1 eye safety compliance while adapting to changing operating conditions, preventing power drift that would otherwise occur in fixed-power designs

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces manufacturing costs, increases productivity, and reliably maintains light output within safe limits, enhancing the safety and efficiency of laser-based optical navigation systems.

Implementation Method 1

a photodetector to receive some of the light emitted from the VCSEL

Methodology Applied
Scientific EffectPhotodetection: Photoelectric Effect

Data Source

PatentUS7965277B2Optical navigation system and method of controlling the light output power of the system
Publication Date: 2011.06.21 PIXART IMAGING INC
  • US7965277B2 patent drawing
  • US7965277B2 patent drawing
  • US7965277B2 patent drawing

AI summary

An optical navigation system and method of controlling the light output power of the system uses an optical feedback system to control the driving signal being applied to a light source of the optical navigation system.