VCSEL Pumped Solid-State Laser with Diffusing Chamber

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Solution Overview

Problem

Existing solid-state lasers face inefficiencies in pumping due to low coupling efficiency, excessive heat generation, short operating lifetimes, and high costs associated with flash lamps and semiconductor diode lasers, while incoherent or partially coherent light sources like VCSEL arrays offer potential but require optimized structures for efficient energy delivery and heat dissipation.

Innovation Solution

A solid-state laser design utilizing a diffusing pump chamber with VCSEL arrays for efficient coupling and absorption of pump light, incorporating heat dissipation mechanisms and flexible mounting for wide temperature and performance ranges, enabling high-power continuous or pulsed output with reduced energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If flash lamps are used to pump solid-state lasers, then high conversion efficiency is achieved, but coupling efficiency is low causing excessive heat generation and thermal effects

Engineering Contradiction:
Improveconversion efficiencyVSAvoidheat generation
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent introduces a diffusing pump chamber as an intermediary component between the flash lamp and the laser rod. This chamber contains a diffusing medium that scatters the pump light, creating multiple reflection paths and ensuring uniform energy distribution throughout the laser rod. This intermediary structure resolves the contradiction by maintaining the high energy input from the flash lamp while eliminating the localized heat concentration that causes thermal damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The pump chamber is segmented into multiple reflective surfaces and diffusing zones that divide the pump light into numerous smaller beams. These segmented light paths distribute the energy input across the entire laser rod volume simultaneously, preventing localized overheating while maintaining overall high conversion efficiency.

Inventive Principle:
Principle #1Segmentation

2Use of energy by moving object

If semiconductor diode lasers are used for pumping, then narrow emission matches absorption peak for high coupling efficiency, but they are low-peak-power devices that can be easily damaged by electrostatic discharge or current spikes

Engineering Contradiction:
Improvecoupling efficiencyVSAvoiddamage resistance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent employs flash lamps as the pump source instead of expensive semiconductor diode lasers. Flash lamps are more robust, can withstand high peak power demands, and are resistant to electrostatic discharge and current spikes. While flash lamps have shorter operational lifetimes compared to diodes, they provide the necessary peak power for high-power solid-state laser operation without the fragility of semiconductor devices.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Use of energy by moving object

If VCSEL arrays are used as pump sources, then spectral bandwidth matches absorption spectrum, but unoptimized structures result in poor energy delivery and heat dissipation

Engineering Contradiction:
Improvespectral matching efficiencyVSAvoidstructure optimization
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The diffusing pump chamber serves multiple functions simultaneously: it acts as a light diffuser, a reflective cavity, a heat distribution medium, and a structural support element. This multi-functional design simplifies the overall system by eliminating the need for separate components for each function, making the VCSEL array system easier to manufacture while maintaining spectral matching efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves efficient energy delivery, minimizes thermal effects, and extends operating lifetimes, making it suitable for various laser systems and applications with high repetition rates and flexible operation modes.

Implementation Method 1

an efficient coupling between the generated high-radiation fluxes and the solid-state laser active (gain) medium. Efficient coupling requires a close match between the output spectrum of the pumping source and the characteristic absorption bands of the particular gain medium employed

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Implementation Method 2

A solid-state laser design utilizing a diffusing pump chamber with VCSEL arrays for efficient coupling and absorption of pump light

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

incorporating heat dissipation mechanisms and flexible mounting for wide temperature and performance ranges

Methodology Applied
Scientific EffectHeat dissipation: Heat Sink

Data Source

PatentUS7430231B2Vertical cavity surface emitting laser (VCSEL) arrays pumped solid-state lasers
Publication Date: 2008.09.30 PAVILION INTEGRATION CORP
  • US7430231B2 patent drawing
  • US7430231B2 patent drawing
  • US7430231B2 patent drawing

AI summary

Solid-state lasers pumped by incoherent or partially coherent, monochromatic light sources such as high power VCSEL arrays. Efficient and uniform injection of pumping energy into gain medium is achieved through spectral match of the pump source with the gain medium absorption and multi-bounce reflections of unabsorbed pump light in a diffusing pump chamber. One preferred embodiment of the diffusing pump chamber is a hollow cylinder coaxially surrounding the gain medium. One or more transparent windows, slit-shaped or otherwise, for transmission of pump light are evenly distributed around the perimeter of the chamber and are parallel to the axis. Another preferred embodiment of the diffusing pump chamber is a highly reflecting compound parabolic concentrator. A 2-D VCSEL array is employed as the pump source and the gain medium is located at the focusing point of the chamber. This invention demonstrates solid-state lasers that are compact, robust, low-cost, and able to produce high power output in CW or pulse modes for practical applications. An important application of the present invention is high-power solid-state lasers featuring wavelength conversion such as optical parametric oscillation and second-harmonic generation. Another important application of the present invention is injection seeding, especially for pulse mode with high repetition rates.