VCSEL Thermoelectric Cooler Microcontroller Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional optoelectronic interfaces in fiber optic datacenters face challenges in maintaining optimal operating temperatures for VCSELs, leading to premature failure due to high temperatures, and existing cooling methods are costly and inefficient as they require continuous operation of thermoelectric coolers.

Innovation Solution

An apparatus and method that integrate a thermoelectric cooler directly with the optoelectronic transducer, such as a VCSEL, and utilize a microcontroller to monitor temperature and selectively activate/deactivate the cooler, ensuring the transducer operates within a user-defined temperature range, thereby reducing energy consumption and extending the transducer's lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a thermoelectric cooler is continuously operated to cool the optoelectronic transducer, then the transducer temperature is maintained within optimal range, but energy consumption increases and operational costs rise

Engineering Contradiction:
Improveoptoelectronic transducer temperatureVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic action by using a microcontroller to monitor transducer temperature and selectively activate/deactivate the thermoelectric cooler only when temperature thresholds are exceeded. This on-demand cooling approach replaces continuous operation, maintaining optimal transducer temperature while significantly reducing energy consumption and operational costs.

Inventive Principle:
Principle #19Periodic action

2Ease of operation

If conventional cooling methods are used without selective activation, then transducer temperature control is simplified, but energy consumption increases and cost efficiency decreases

Engineering Contradiction:
Improvetemperature control simplicityVSAvoidenergy waste
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent applies feedback by implementing a temperature monitoring system with a microcontroller that continuously measures transducer temperature and automatically activates or deactivates the thermoelectric cooler based on predetermined thresholds. This closed-loop control maintains temperature control simplicity for the user while eliminating energy waste through intelligent, condition-based cooling activation.

Inventive Principle:
Principle #23Feedback

3Reliability

If the thermoelectric cooler is integrally mounted to the optoelectronic transducer, then cooling efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvecooling effectivenessVSAvoidassembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements merging by integrally mounting the thermoelectric cooler directly to the optoelectronic transducer assembly, creating a unified cooling-transducer unit. This integration improves cooling efficiency and reliability by ensuring direct thermal contact, while the modular design allows the entire assembly to be manufactured as a single unit, thereby managing device complexity through standardized integration rather than separate component assembly.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively maintains the optoelectronic transducer within a desired temperature range, reducing the risk of premature failure and lowering operational costs by selectively activating the thermoelectric cooler only when necessary.

Implementation Method 1

a thermoelectric cooler secured to the optoelectronic transducer and configured to remove heat from the optoelectronic transducer

Methodology Applied
Scientific EffectThermoelectric effect: Peltier Effect

Data Source

PatentUS9983371B2Optoelectronic transducer with integrally mounted thermoelectric cooler
Publication Date: 2018.05.29 MELLANOX TECHNOLOGIES LTD(IL)
  • US9983371B2 patent drawing
  • US9983371B2 patent drawing
  • US9983371B2 patent drawing

AI summary

An apparatus and method of assembly are described that provide improved mechanisms for cooling an optoelectronic transducer in a fiber optic system. The apparatus includes a thermoelectric cooler (TEC) secured to the optoelectronic transducer for removing heat from the optoelectronic transducer in response to instructions from a TEC driver, as well as a microcontroller electrically connected to the TEC driver for monitoring temperature and communicating with the TEC driver to selectively activate and deactivate the TEC at least partially based on the monitored temperature and/or other measured/detected data to effect a more efficient cooling mechanism for optoelectronic transducers, such as VCSELs. In addition, the user may be able to configure the system to maintain the optoelectronic transducer within a user-defined range of temperatures. In this way, a longer life and better performance of the optoelectronic transducer may be achieved, and datacenter costs related to cooling and/or maintenance may be minimized.