Plant-Based Vegan Egg Composition Using Starch and Gum

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Solution Overview

Problem

There is a need for plant-based vegan simulated egg compositions that can mimic the sensory properties and functions of beaten chicken eggs to address concerns such as egg allergies, health issues, environmental degradation, climate change, and food safety, particularly in a context where local production is necessary and visually and sensorily similar to animal-derived eggs.

Innovation Solution

A plant-based vegan simulated beaten egg composition comprising tofu, flour, plant-based cream, kala namak, tapioca starch, corn starch, natural yellow food coloring, white pepper powder, garlic powder, onion powder, and a gum, which can be used to produce omelettes, patties, or shreds, with optional additions like plant protein, baking powder, and methylcellulose to enhance nutritional value and cooking properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If plant-based ingredients are used to create vegan egg substitute, then health safety and allergen concerns are addressed, but sensory similarity to real eggs becomes difficult to achieve

Engineering Contradiction:
Improveegg allergies and health concernsVSAvoidsensory similarity to real eggs
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent combines multiple plant-based ingredients (tofu, flour, plant-based cream, starches, gums, and natural colorants) to create a composite material that collectively mimics the sensory properties of real eggs. Each ingredient contributes specific functional properties: tofu provides protein and texture, starches provide binding and structure, gums provide elasticity, and natural colorants provide yellow pigmentation. This composite approach resolves the contradiction by achieving sensory similarity through material composition rather than relying on a single ingredient.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent adjusts physical and chemical parameters of the plant-based ingredients to match egg properties. Specifically, it modifies the viscosity, elasticity, and color parameters by selecting appropriate ratios of ingredients and using specific types (e.g., high acyl gellan gum for elasticity, lutein for yellow color). By changing these parameters, the composition achieves sensory similarity to real eggs while maintaining plant-based safety benefits.

Inventive Principle:
Principle #35Parameter changes

2Shape

If natural yellow food coloring is used, then visual similarity to egg yolks is improved, but the complexity of ingredient selection increases

Engineering Contradiction:
Improveyellow color similarity to egg yolksVSAvoidingredient selection complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The patent applies local quality by specifically targeting the color property of egg yolks using natural yellow colorants like lutein or beta carotene. Instead of trying to replicate all properties of eggs, it focuses locally on achieving the characteristic yellow color through natural means, which simplifies the overall approach by addressing only the visual aspect with dedicated natural pigments.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses commonly available natural colorants (lutein, beta carotene) that are inexpensive and widely used in food industry, rather than expensive or rare pigments. This approach reduces ingredient selection complexity while achieving the desired visual similarity, as these colorants are standard food-grade ingredients readily accessible to manufacturers.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Ease of manufacture

If multiple ingredients are combined to achieve egg-like texture, then sensory properties improve, but manufacturing complexity increases

Engineering Contradiction:
Improvesensory properties and textureVSAvoidnumber of ingredients
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent applies multi-functionality by selecting ingredients that serve multiple purposes simultaneously. For example, tofu provides both protein content and structural texture; starches provide both binding properties and thickening; plant-based cream provides both fat content and richness. This reduces the total number of ingredients needed compared to using single-function components, as each ingredient contributes to multiple sensory properties of the egg substitute.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges multiple functional properties into a single composition by combining ingredients with complementary functions. The mixture of tofu, flour, starches, and gums creates a unified material system where the combined effect achieves egg-like texture, binding, and elasticity that would be difficult to obtain with fewer ingredients. This merging approach simplifies the manufacturing process by creating a all-in-one composition rather than requiring separate components for each functional property.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition effectively replicates the sensory and functional properties of beaten chicken eggs, providing a nutritious and safe alternative for various food products, improving food resilience and security by offering a locally producible, visually and sensorily similar vegan egg substitute.

Implementation Method 1

tapioca starch, corn starch

Methodology Applied
Scientific EffectAbsorption (physical): Absorption (physical)

Implementation Method 2

a gum, preferably high acyl gellan gum

Methodology Applied
Scientific EffectGel formation: Gel

Data Source

PatentUS20240298668A1Plant-based vegan beaten egg composition
Publication Date: 2024.09.12 FLOAT FOODS PTE LTD
  • US20240298668A1 patent drawing
  • US20240298668A1 patent drawing
  • US20240298668A1 patent drawing

AI summary

The present invention is directed to plant-based vegan egg compositions and methods of producing such compositions. The plant-based vegan egg compositions of the invention comprise tofu, flour, water, kala namak, a plant-based cream, tapioca starch, corn starch, natural yellow food colouring, white pepper powder, garlic powder, onion powder and a gum. In specific embodiments of the invention, the vegan simulated beaten egg compositions are used for producing an omelette, an egg patty, or shreds.