Dual-Zone Vehicle Air Conditioning Bypass Circuits

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Solution Overview

Problem

Dual-zone air conditioning systems in motor vehicles often experience flow imbalances between circuits, leading to unwanted temperature differences, which existing technologies fail to adequately address.

Innovation Solution

The air conditioning device incorporates two bypass circuits with adjustable air flow control flaps positioned above the evaporator, allowing for independent temperature regulation and flow adjustment in each zone, compensating for flow imbalances by using centrifugal shroud air channels and independently controlled micro-motors to operate the flaps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If bypass circuits are added to enable dual-zone temperature control, then temperature regulation capability is improved, but flow imbalance between circuits occurs causing unwanted temperature differences

Engineering Contradiction:
Improvetemperature regulation capabilityVSAvoidtemperature difference at outlet
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The patent applies local quality by providing independent control mechanisms (flaps) in each bypass circuit to adjust air flow locally. This allows each circuit to be optimized independently, compensating for flow imbalances and achieving uniform temperature distribution across different zones despite the presence of bypass paths.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements dynamics by making the bypass circuits adjustable through control flaps that can change their opening positions dynamically. This enables the system to adapt the air flow distribution in real-time to compensate for flow imbalances and maintain consistent temperature output, transforming static bypass paths into dynamically controllable circuits.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If control flaps are added to each bypass circuit to adjust air flow, then flow balance is improved, but device complexity increases

Engineering Contradiction:
Improveflow balanceVSAvoidnumber of control components
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent applies universality by designing control flaps that serve multiple functions: they regulate air flow distribution, compensate for flow imbalances, and enable dual-zone temperature control. This multi-functionality reduces the need for separate components for each control objective, thereby limiting the increase in device complexity despite the added control capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of energy

If bypass circuits are implemented, then energy efficiency is improved, but temperature uniformity deteriorates due to flow imbalance

Engineering Contradiction:
Improveenergy efficiencyVSAvoidtemperature uniformity
Core Design Contradiction:
Loss of energyVSTemperature

Solution Approach 1:

The patent implements feedback by using sensors to detect temperature and air flow conditions in each circuit, then using this information to dynamically adjust the control flaps. This closed-loop control ensures that energy-efficient bypass operation is maintained while automatically compensating for flow imbalances that would otherwise cause temperature non-uniformity.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables precise temperature control and flow adjustment in dual-zone systems, maintaining aeraulic and acoustic performance while preventing volume increase, effectively mitigating flow imbalances and ensuring consistent temperature delivery across vehicle zones.

Implementation Method 1

the air circulating member includes a centrifugal shroud air channeling chamber, called a volute

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 2

an evaporator for cooling the air

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentEP3349998B1Air-conditioning device for motor vehicle
Publication Date: 2021.03.03 VALEO SYST THERMIQUES SAS
  • EP3349998B1 patent drawingFigure 1~3

AI summary

The invention relates to an air-conditioning device for a motor vehicle, comprising an evaporator (4) and at least two circuits (9, 9') for bypassing said evaporator, allowing the circulation of air between a zone located upstream of the evaporator (4) and a zone located downstream of the evaporator (4), a first (9) of said bypass circuits being used to supply a first part of said device and a second (9') of said bypass circuits being used to supply a second part of said device, at least one of the bypass circuits (9, 9') comprising a flap for controlling the air flow (10, 10').