Vehicle Air Conditioning Compressor Pressure Control

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Solution Overview

Problem

Conventional air conditioning devices for vehicles face limitations in heating performance due to compressor shutdown when discharge pressure increases with rising engine coolant temperature, leading to inefficient operation.

Innovation Solution

Incorporating a three-way valve to adjust the flow rate of engine coolant, allowing it to bypass the first water-refrigerant heat exchanger, thereby reducing heat exchange effectiveness and lowering refrigerant pressure, which in turn suppresses the rise in compressor discharge pressure, allowing for increased compressor ON time and improved heating performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the engine coolant temperature is increased to improve heating performance, then the heating capability is enhanced, but the compressor discharge pressure rises causing the compressor to shut off

Engineering Contradiction:
Improveengine coolant temperatureVSAvoidcompressor operation continuity
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent changes the flow rate parameter of engine coolant through the first water-refrigerant heat exchanger. By reducing the coolant flow rate through this heat exchanger, the heat exchange effectiveness between engine coolant and refrigerant is decreased, which lowers refrigerant pressure and suppresses the rise in compressor discharge pressure, allowing the compressor to continue operating even at higher engine coolant temperatures

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The first flow rate adjusting unit acts as an intermediary device between the engine coolant system and the refrigerant system. It controls and regulates the coolant flow rate through the first water-refrigerant heat exchanger, mediating the interaction between these two systems to prevent excessive refrigerant pressure rise while maintaining effective heating

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If the heat exchange effectiveness between engine coolant and refrigerant is increased to improve heating performance, then more heat is transferred to the refrigerant, but the refrigerant pressure rises causing compressor shutdown

Engineering Contradiction:
Improveheating performanceVSAvoidrefrigerant discharge pressure
Core Design Contradiction:
PowerVSStress or pressure

Solution Approach 1:

The patent changes the flow rate parameter of engine coolant through the first water-refrigerant heat exchanger. By reducing the coolant flow rate through this heat exchanger, the heat exchange effectiveness between engine coolant and refrigerant is decreased, which lowers refrigerant pressure and suppresses the rise in compressor discharge pressure, allowing the compressor to continue operating even at higher engine coolant temperatures

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces the compressor's OFF control ratio, enhancing heating performance by maintaining compressor operation even at higher engine coolant temperatures, thus providing more efficient heating in vehicle interiors.

Implementation Method 1

heat exchange effectiveness between the engine coolant and the refrigerant at the first water-refrigerant heat exchanger

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentEP3088221B1Air conditioning device for vehicle
Publication Date: 2018.08.08 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • EP3088221B1 patent drawingFigure 1
  • EP3088221B1 patent drawingFigure 2
  • EP3088221B1 patent drawingFigure 3

AI summary

An air conditioning device for a vehicle includes a first water-refrigerant heat exchanger, a second water-refrigerant heat exchanger, and a first flow rate adjusting unit. The first water-refrigerant heat exchanger exchanges heat between a refrigerant of low-temperature and low-pressure in a heat pump and an engine coolant flowing in an engine coolant path to vaporize the refrigerant. The second water-refrigerant heat exchanger exchanges heat between the refrigerant of high-temperature and high-pressure and the engine coolant to condense the refrigerant. The first flow rate adjusting unit is capable of adjusting a flow rate of the engine coolant supplied to a flow path connecting with the first water-refrigerant heat exchanger, and a flow rate of the engine coolant supplied to a flow path bypassing the first water-refrigerant heat exchanger.