Vehicle Air Conditioning Fan Modules for Upgradeable Performance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing air conditioning units for recreational vehicles require complete replacement when customer needs change, leading to high effort, costs, and waste due to the need for new units with different performance characteristics.

Innovation Solution

An air conditioning unit designed with a modular fan arrangement system that allows customers to easily upgrade by replacing the existing fan arrangement with different configurations, providing specific performance characteristics without replacing the entire unit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the entire air conditioning unit is replaced to meet changing customer needs, then performance characteristics can be updated, but effort, costs, and waste increase significantly

Engineering Contradiction:
Improveperformance characteristicsVSAvoidwaste
Core Design Contradiction:
Adaptability or versatilityVSLoss of substance

Solution Approach 1:

The air conditioning unit is divided into modular components, specifically separating the fan arrangement from the main housing. This segmentation allows the fan arrangement to be replaced independently while keeping other components, thereby reducing waste and costs associated with complete unit replacement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system is designed to be dynamically configurable by allowing exchange of different fan arrangements. This dynamic adaptability enables customers to update performance characteristics without replacing the entire unit, addressing changing needs efficiently.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the entire air conditioning unit is replaced to meet changing customer needs, then performance characteristics can be updated, but effort and costs increase significantly

Engineering Contradiction:
Improveperformance characteristicsVSAvoideffort
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

By segmenting the fan arrangement as a separate replaceable module, the system reduces the effort required for upgrades. Customers only need to replace the specific fan arrangement component rather than dealing with the entire air conditioning unit, significantly reducing time and effort.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design allows for selective replacement of only the necessary component (fan arrangement) while recovering and retaining other functional parts of the air conditioning unit. This approach minimizes the effort involved in upgrades compared to complete unit replacement.

Inventive Principle:
Principle #34Discarding and recovering

3Object-generated harmful factors

If different fan arrangements can be exchanged, then operational noise and performance can be optimized, but device complexity increases

Engineering Contradiction:
Improveoperational noiseVSAvoiddevice complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The fan arrangement is segmented as a distinct module that can be exchanged to optimize operational noise. This segmentation allows noise optimization through component selection without significantly increasing overall device complexity, as the modular design simplifies installation and replacement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The housing and mounting structure are designed with universal compatibility to accommodate different fan arrangements. This multi-functionality allows various fan configurations to be used in the same housing, enabling noise optimization without increasing device complexity through standardized interfaces.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables customers to upgrade their air conditioning units to meet changing needs, reducing effort, costs, and waste while improving performance characteristics such as noise levels and efficiency.

Implementation Method 1

an evaporator (3) being arranged in the first air circuit

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

a condenser (4) being arranged in the second air circuit

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

a condenser (4) being arranged in the second air circuit

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

the first fan is arranged in the first air circuit and is configured to generate an air flow in the first air circuit in order to enhance an exchange of thermal energy

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 5

the second fan is arranged in the second air circuit and is configured to generate an air flow in the second air circuit in order to enhance an exchange of thermal energy

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS12291078B2Air conditioning unit
Publication Date: 2025.05.06 DOMETIC APPLIANCES
  • US12291078B2 patent drawing
  • US12291078B2 patent drawing
  • US12291078B2 patent drawing

AI summary

The present invention relates to an air conditioning unit configured to be mounted on a vehicle, comprising a housing that is openable in a state when the air conditioning unit is mounted on the vehicle, the air conditioning unit further comprising a first air circuit within the housing, a second air circuit within the housing, an evaporator being arranged in the first air circuit and a condenser being arranged in the second air circuit, the air conditioning unit is configured such that at least two different fan arrangements, including a first fan arrangement and a second fan arrangement, can be installed in the air conditioning unit in a mutually exchangeable manner, wherein each of the at least two different fan arrangements comprising a first fan and a second fan, and, when installed in the air conditioning unit 1, the first fan is arranged in the first air circuit and is configured to generate an air flow in the first air circuit in order to enhance an exchange of thermal energy between the air flowing in the first air circuit and the evaporator, and the second fan is arranged in the second air circuit and is configured to generate an air flow in the second air circuit in order to enhance an exchange of thermal energy between the air flowing in the second air circuit and the condenser. The present invention further relates to a construction kit for the air conditioning unit, the construction kit including one of the fan arrangements.