Vehicle Air Conditioning Flow Control for Stable Refrigerant Distribution

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Solution Overview

Problem

Conventional air conditioning systems for motor vehicles experience sudden changes in refrigerant flow rate when air conditioning units are turned on or off, leading to unstable temperatures and reduced cooling performance in passenger compartments, resulting in discomfort.

Innovation Solution

An air conditioning system with a flow rate control unit, including a microcomputer and opening/closing valves, that adjusts refrigerant flow rates by increasing or reducing refrigerant amounts in advance and controlling the operation of air conditioning units to prevent sudden changes, ensuring stable temperatures and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple air conditioning units are operated simultaneously, then the cooling coverage is improved, but the refrigerant flow rate becomes unstable

Engineering Contradiction:
Improvecooling coverageVSAvoidrefrigerant flow rate
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The control unit performs preliminary actions by adjusting the refrigerant flow rate to the air conditioning units before they are fully activated. When a new unit is to be turned on, the system pre-adjusts the refrigerant distribution to prevent sudden flow changes. Similarly, when a unit is turned off, the system preliminarily adjusts the refrigerant flow to the remaining units to maintain stability, avoiding temperature fluctuations and performance degradation.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If the refrigerant flow rate is increased to maintain cooling performance, then the cooling performance is improved, but the temperature stability deteriorates

Engineering Contradiction:
Improvecooling performanceVSAvoidtemperature stability
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The control unit continuously monitors the refrigerant flow rate and temperature conditions in each zone, and adjusts the refrigerant distribution accordingly. When a unit is activated or deactivated, the feedback mechanism detects the resulting flow rate changes and automatically adjusts the refrigerant allocation to maintain both cooling performance and temperature stability, preventing the harmful effects of sudden temperature changes.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10639966B2Air conditioning system for motor vehicles
Publication Date: 2020.05.05 HANON SYST CO LTD
  • US10639966B2 patent drawing
  • US10639966B2 patent drawing
  • US10639966B2 patent drawing

AI summary

An air conditioning system for motor vehicles includes a compressor, a condenser, a plurality of air conditioning units connected in parallel with each other with respect to the compressor and the condenser, and a flow rate control unit configured to, when a specific one of the air conditioning units is additionally turned on or is turned off, prevent occurrence of a sudden change in refrigerant amount in the remaining air conditioning units.