Vehicle Air Conditioner Parallel Coolant Path Heat Exchangers

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Solution Overview

Problem

Conventional vehicle air conditioners face limitations in heating performance and coolant pressure loss due to the series coupling of condensers and evaporators, which restricts downsizing and enhances heat exchange efficiency.

Innovation Solution

The vehicle air conditioner design includes a coolant path with branching and joining portions, allowing coolant to flow through first and second water-refrigerant heat exchangers in parallel, reducing pressure loss and enhancing heating capacity by utilizing a compressor-driven refrigerant cycle that transfers heat effectively between the coolant and refrigerant.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the condenser and evaporator are coupled in series in the coolant path, then heat exchange efficiency is improved, but coolant pressure loss increases and component downsizing is restricted

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidcoolant pressure loss
Core Design Contradiction:
Loss of energyVSStress or pressure

Solution Approach 1:

The coolant path is divided into multiple parallel branches, with the condenser and evaporator arranged in separate parallel paths between the branching portion and joining portion. This segmentation allows coolant to flow through multiple routes simultaneously, reducing pressure loss while maintaining heat exchange efficiency through distributed heat transfer across parallel heat exchangers.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If the condenser and evaporator are coupled in series, then heat exchange efficiency is improved, but the size of components must be increased

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidcomponent size
Core Design Contradiction:
Loss of energyVSVolume of moving object

Solution Approach 1:

The patent transitions from a one-dimensional series arrangement to a two-dimensional parallel network arrangement of heat exchangers. By organizing condenser and evaporator units in parallel branches within the coolant path, the system achieves enhanced heat exchange efficiency through increased surface area utilization without requiring proportional increases in overall component volume or footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Power

If a heat pump is added to heat the coolant, then heating performance is improved, but device complexity increases

Engineering Contradiction:
Improveheating performanceVSAvoidsystem complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The heat pump system is designed to serve multiple functions: it can heat the coolant during cold conditions, provide cooling during hot conditions, and potentially operate in reverse cycle modes. This multi-functionality allows a single integrated system to replace what would otherwise require separate heating and cooling systems, improving heating performance while managing overall device complexity through functional consolidation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves heating power while reducing coolant pressure loss, enabling efficient heating and cooling performance without increasing the size of components, thus overcoming the limitations of conventional systems.

Implementation Method 1

The first water-refrigerant heat exchange is disposed in the coolant path and the refrigerant path, and causes the refrigerant to vaporize, by performing a thermal exchange between the coolant and a low-temperature and low-pressure refrigerant

Methodology Applied
Scientific EffectThermal exchange: Heat Exchanger

Implementation Method 2

The second water-refrigerant heat exchanger is disposed in the coolant path and the refrigerant path, and condenses the refrigerant by performing a thermal exchange between the coolant and a high-temperature and high-pressure refrigerant

Methodology Applied
Scientific EffectThermal exchange: Heat Exchanger

Implementation Method 3

The compressor is disposed in the refrigerant path, and compresses the refrigerant

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 4

The heater core is disposed in the coolant path, and heats air to be blown into an interior of the vehicle

Methodology Applied
Scientific EffectThermal exchange: Heat Exchanger

Data Source

PatentUS10350964B2Air conditioning device for vehicle
Publication Date: 2019.07.16 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US10350964B2 patent drawing
  • US10350964B2 patent drawing
  • US10350964B2 patent drawing

AI summary

A vehicle air conditioner includes: a coolant-path coupled with a cooling-portion of a heat-generating component of a vehicle, for circulating a coolant; and a refrigerant-path for circulating a refrigerant. The conditioner further includes: a first water-refrigerant heat exchanger for vaporizing the refrigerant by thermal-exchange between the coolant and a low-temperature and low-pressure refrigerant; a second water-refrigerant heat exchanger for condensing the refrigerant by a thermal-exchange between the coolant and a high-temperature and high-pressure refrigerant; and a heater core for heating air to be blown into the vehicle's interior. The coolant-path includes: a branching-portion for causing a coolant's flow to branch off; a joining-portion for causing the branched flows to join; and first and second parts that branch off at the branching-portion and join at the joining-portion. The first and second water-refrigerant heat exchangers are disposed in the first and second parts of the coolant-path, respectively.