Vehicle Air Conditioning Power Split for Cooling and Heating

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Solution Overview

Problem

Existing vehicle air conditioning systems inefficiently manage energy for cooling and heating, leading to wasteful energy consumption and reduced vehicle range due to unoptimized electric power distribution to the refrigerant compressing device and electric heater.

Innovation Solution

A vehicle air conditioning system with an electric power distribution controller that allocates electric power to the refrigerant compressing device and electric heater based on the ratio of upstream and downstream temperature differences, optimizing energy use by prioritizing either cooling or heating systems based on the target cabin temperature and current battery state.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If electric power is supplied to both the refrigerant compressing device and electric heater without management, then cooling and heating functions are provided, but energy consumption increases and vehicle range decreases

Engineering Contradiction:
Improveenergy consumptionVSAvoidvehicle range
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system dynamically adjusts the operating states of the refrigerant compressing device and electric heater based on real-time temperature differences and power availability. The controller modifies compression ratios, operating pressures, and heating powers adaptively to optimize energy utilization while maintaining cabin comfort, thereby resolving the contradiction between energy consumption and vehicle range.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes key operating parameters including refrigerant compression ratio, evaporator operating pressure, and heater power output based on the ratio of upstream to downstream temperature differences. By dynamically adjusting these parameters according to actual thermal conditions, the system achieves efficient energy management that extends vehicle range while providing both cooling and heating functions.

Inventive Principle:
Principle #35Parameter changes

2Power

If the refrigerant compressing device operates at high capacity, then cooling performance improves, but electric power consumption increases

Engineering Contradiction:
Improvecooling capacityVSAvoidelectric power consumption
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The refrigerant compressing device operates in a dynamic mode where the controller continuously adjusts the compression ratio and operating pressure based on the temperature difference ratio and available electric power. This dynamic operation allows the system to provide adequate cooling capacity while minimizing electric power consumption by avoiding unnecessary high-capacity operation when full cooling power is not required.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system employs feedback control by monitoring the upstream and downstream temperature differences and using their ratio to regulate the compressing device operation. The controller receives feedback on actual thermal conditions and adjusts compression parameters accordingly, ensuring cooling capacity matches actual demand rather than operating at fixed high capacity, thus reducing electric power consumption.

Inventive Principle:
Principle #23Feedback

3Power

If the electric heater operates at high power, then heating performance improves, but electric power consumption increases

Engineering Contradiction:
Improveheating capacityVSAvoidelectric power consumption
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The electric heater operates dynamically with its power output adjusted by the controller based on the temperature difference ratio and available electric power. The heating power is modulated to match actual heating demand rather than operating at fixed high power, providing adequate heating performance while minimizing electric power consumption in the hybrid heating system.

Inventive Principle:
Principle #15Dynamics

4Adaptability or versatility

If both cooling and heating systems operate simultaneously, then cabin temperature control flexibility improves, but energy management complexity increases

Engineering Contradiction:
Improvetemperature control flexibilityVSAvoidenergy management complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system achieves multi-functionality by enabling the refrigerant compressing device and electric heater to operate in various combinations and modes. The controller manages multiple operating scenarios including simultaneous cooling and heating, sequential operation, and adaptive blending, providing comprehensive temperature control flexibility while using a unified control strategy based on temperature difference ratios to manage the complexity of coordinating both systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces unnecessary energy consumption, enhancing the vehicle's range by efficiently managing electric power distribution between the cooling and heating systems, ensuring comfortable cabin conditions while minimizing battery drain.

Implementation Method 1

an evaporator (6) through which compressed refrigerant circulates

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

an electric heater (12) arranged downstream of the evaporator in an air passageway

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS8931547B2Vehicle air conditioning system
Publication Date: 2015.01.13 NISSAN MOTOR CO LTD
  • US8931547B2 patent drawing
  • US8931547B2 patent drawing
  • US8931547B2 patent drawing

AI summary

A vehicle air conditioning system includes an electric powered refrigerant compressing device, an evaporator, an electric heater, an air temperature determining component, a cabin interior temperature controlling component, an upper limit electric power setting component, and an electric power distribution controller. The evaporator receives refrigerant from the compressing device. The heater is downstream of the evaporator in an air passageway. The determining component determines a first air temperature upstream of the evaporator and a second air temperature between the evaporator and the heater. The controlling component sets a vehicle interior discharge air temperature at a position downstream of the heater to a target temperature. The power setting component sets an upper limit for power supplied to the compressing device and the heater. The power distribution controller distributes the upper limit electric power to the compressing device and the heater based on a ratio of upstream and downstream temperature differences.