Vehicle Air Conditioning Support Member Rib Sticking-Out Portion

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Solution Overview

Problem

Air conditioning devices for vehicles generate unpleasant noise due to unbalanced air flow rates and pressures caused by the structure of support members, leading to amplified NZ sound.

Innovation Solution

An air conditioning device design featuring a support member with a rib portion and a sticking-out portion that extends transversely, positioned at least partially at the opening, to suppress warping of the filter section and disturb air flow, thereby reducing noise generation by preventing gas stagnation and maintaining rigidity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a support member is provided to suppress warping of the filter section, then the filter section is supported, but noise generation is increased due to unbalanced air flow

Engineering Contradiction:
Improvefilter section stabilityVSAvoidnoise generation
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The support member incorporates a sticking-out portion that creates localized flow disturbance in the air passage. This local structural feature modifies the air flow pattern specifically around the support member, preventing stagnation and unbalanced flow that would otherwise cause noise, while the rib portion maintains the overall structural support function.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The support member extends not only in the longitudinal direction (rib portion) but also protrudes in the transverse direction (sticking-out portion). This dimensional extension into the air passage space allows the support member to actively influence air flow patterns, creating flow disturbance that prevents stagnation and reduces noise generation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The support member effectively reduces noise generation by ensuring a uniform air flow rate and pressure into the blower, minimizing the amplification of NZ sound and preventing filter section warping.

Implementation Method 1

the sticking-out portion of the support member can reduce noise generation. According to the finding of the inventors, the sticking-out portion provided disturbs the flow of gas around the support member

Methodology Applied
Scientific EffectFlow disturbance: Turbulence

Implementation Method 2

the rib portion provided maintains rigidity of the support member extending in the longitudinal direction

Methodology Applied
Scientific EffectRigidity:

Data Source

PatentUS10828967B2Air conditioning device for vehicle
Publication Date: 2020.11.10 MITSUBISHI HEAVY IND THERMAL SYST
  • US10828967B2 patent drawing
  • US10828967B2 patent drawing
  • US10828967B2 patent drawing

AI summary

An air conditioning device for a vehicle (1) includes: a housing (2) having an opening (2M); a blower (4) having a fan (9) accommodated within the housing and rotating about a rotation axis parallel to a first axis; a filter section (5) which is disposed between a gas inlet (7) and the opening and through which gas taken in from the gas inlet and flowing into the opening passes; and a support member (6) disposed between the blower and the filter section so as to be located at least partially at the opening, and supporting the filter section. The support member has a rib portion (61) extending in a longitudinal direction in a predetermined plane orthogonal to the first axis, and a sticking-out portion (62) sticking out from the rib portion in a transverse direction in the predetermined plane orthogonal to the longitudinal direction.