Vehicle Adapter Panel for Mounting Protection on Aero Extremities

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Solution Overview

Problem

Modern vehicles with aerodynamic features at their extremities often have vulnerable areas that are easily damaged due to their proximity to obstacles or road surfaces, and these areas typically lack a suitable horizontal return for mounting protective accessories.

Innovation Solution

The development of a mounting adapter that creates a larger horizontal return on vehicles with small or no horizontal return, allowing for the installation of protective accessories and reinforcing vulnerable areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If aerodynamic features are placed at vehicle extremities to improve aerodynamics, then aerodynamic performance is improved, but vulnerability to damage from debris and road surfaces increases

Engineering Contradiction:
Improveaerodynamic performanceVSAvoidvulnerability to damage
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a mounting adapter as an intermediary component between the vehicle body and protective accessories. This adapter provides a mounting interface that allows protective plates to be installed on aerodynamic features without modifying the original aerodynamic design, thus protecting vulnerable areas while maintaining aerodynamic performance

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protective system is segmented into multiple components: the mounting adapter attached to the vehicle body, and separate protective accessories that can be mounted on the adapter. This segmentation allows the aerodynamic features to remain intact while adding protection through modular components

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If traditional protective plates are mounted directly on vehicle surfaces, then protection is provided, but mounting is impossible or impractical on surfaces with small or nonexistent horizontal returns

Engineering Contradiction:
Improveprotection levelVSAvoidmounting compatibility
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The mounting adapter is designed with universal mounting capabilities that can accommodate various vehicle surfaces regardless of horizontal return dimensions. The adapter includes mounting surfaces and attachment mechanisms that can be configured for different installation scenarios, making it adaptable to both surfaces with and without horizontal returns

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent transitions from relying solely on horizontal return for mounting to utilizing vertical mounting surfaces and alternative attachment geometries. The adapter creates new mounting dimensions by extending protection elements vertically or at angles, rather than requiring horizontal protrusions

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If manufacturers reduce or eliminate horizontal returns to save costs and simplify manufacturing, then manufacturing complexity and cost are reduced, but the ability to mount protective accessories is lost

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidaccessory mounting capability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The mounting adapter serves as an intermediary solution that adds mounting capability without requiring modifications to the vehicle manufacturing process. By attaching the adapter to existing vehicle surfaces, protective accessories can be mounted even when horizontal returns are minimized or eliminated in the original design

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250187556A1Vehicle protection adapter
Publication Date: 2025.06.12 SCRAPE ARMOR INC
  • US20250187556A1 patent drawing
  • US20250187556A1 patent drawing
  • US20250187556A1 patent drawing

AI summary

An adapter panel for establishing a horizontal return and optional mount for accessories to a vehicle without a horizontal return. The adapter panel substantially conforming to a portion of a vehicle. The adapter panel solidly mounted to the underside of a vehicle, forming a surface upon which accessories can be mounted, or, alternatively having a lower surface having a reduced surface area in order to limit force applied to the panel and the vehicle. The panel further having an edge portion disposed along a perimeter, between the upper and lower surface, optionally securing the panel to the vehicle and deflecting obstacles, and one or more mounting points for removably attaching the protection panel to a portion of the exterior of a vehicle.