Vehicle air conditioning device

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Solution Overview

Problem

Vehicle air conditioning devices with heat pump systems face a significant issue where frosting on the outdoor heat exchanger leads to reduced heat transfer efficiency and deteriorated heating performance, as frost acts as a thermal resistance and decreases air flow, hindering the absorption of heat from outdoor air.

Innovation Solution

The system incorporates control mechanisms that adjust the target subcool degree of the refrigerant, compressor speed, indoor and outdoor blower volumes, and air ratios to manage the refrigerant evaporation temperature, thereby delaying frosting and maintaining heating capability by increasing the radiator pressure and outdoor heat exchanger pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the heat pump system operates in heating mode with the outdoor heat exchanger functioning as an evaporator, then heat can be absorbed from outdoor air, but frosting occurs on the outdoor heat exchanger which deteriorates heat transfer properties and decreases air flow

Engineering Contradiction:
Improveheating capabilityVSAvoidfrosting on outdoor heat exchanger
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The control means performs preliminary action by detecting the refrigerant evaporation temperature of the outdoor heat exchanger and determining whether frosting is occurring before it severely impacts performance. Based on this detection, the system proactively adjusts the target subcool degree and compressor speed to prevent further frosting accumulation, thereby maintaining heating capability without waiting for severe performance degradation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system changes operational parameters dynamically by adjusting the target subcool degree (increasing it when frosting is detected) and modifying compressor speed. These parameter changes alter the refrigerant temperatures and pressures to raise the outdoor heat exchanger temperature above the frosting point, thereby eliminating the harmful frosting condition while maintaining heating function

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the target subcool degree is increased to delay frosting, then the outdoor heat exchanger pressure increases and frosting is delayed, but the system complexity increases due to control adjustments

Engineering Contradiction:
Improveheating performance consistencyVSAvoidcontrol mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control means implements feedback control by continuously detecting the refrigerant evaporation temperature of the outdoor heat exchanger, comparing it against threshold values to determine frosting conditions, and adjusting the target subcool degree accordingly. This closed-loop feedback mechanism maintains reliable heating performance through automated adjustments without requiring complex manual intervention or additional hardware

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively delays frosting on the outdoor heat exchanger, preventing the deterioration of heating performance by maintaining optimal pressures and flow rates, ensuring consistent heating capabilities despite frosting conditions.

Implementation Method 1

a compressor which compresses a refrigerant

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

a radiator which lets the refrigerant radiate heat to heat the air to be supplied from the air flow passage to the vehicle interior

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 3

a heat absorber which lets the refrigerant absorb heat to cool the air to be supplied from the air flow passage to the vehicle interior

Methodology Applied
Scientific EffectHeat absorption: Heat Exchanger

Implementation Method 4

an outdoor heat exchanger disposed outside the vehicle interior to let the refrigerant absorb heat

Methodology Applied
Scientific EffectHeat absorption: Heat Exchanger

Implementation Method 5

water in outdoor air forms frost to adhere to the outdoor heat exchanger

Methodology Applied
Scientific EffectFrosting: Freezing

Data Source

PatentUS10427495B2Vehicle air conditioning device
Publication Date: 2019.10.01 SANDEN CORP
  • US10427495B2 patent drawing
  • US10427495B2 patent drawing
  • US10427495B2 patent drawing

AI summary

There is disclosed a vehicle air conditioning device of a heat pump system which delays proceeding of frosting onto an outdoor heat exchanger, thereby eliminating or inhibiting deterioration of a heating capability due to the frosting. The vehicle air conditioning device executes a heating mode in which a controller lets a refrigerant discharged from a compressor 2 radiate heat in a radiator 4, decompresses the refrigerant by which heat has been radiated, and then lets the refrigerant absorb heat in an outdoor heat exchanger 7, and on the basis of a difference ΔTXO=(TXObase−TXO) between a refrigerant evaporation temperature TXObase of the outdoor heat exchanger 7 in non-frosting and a refrigerant evaporation temperature TXO of the outdoor heat exchanger 7, the controller corrects a target subcool degree TGSC that is a target value of a subcool degree of the refrigerant in the radiator 4 in an increasing direction in accordance with increase of the difference ΔTXO.