Vehicle Air Guide Control for Early Malfunction Detection

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Solution Overview

Problem

Existing aerodynamic devices for motor vehicles do not effectively detect malfunctions before reaching operational speed, which can compromise operational safety.

Innovation Solution

An aerodynamically effective device with a control unit that performs a function test of the air guide element and its drive unit before reaching the operational speed threshold, using a position sensing device to detect malfunctions and activate counter-measures, including automatic stabilization and driver notification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the aerodynamic device is activated only after reaching the first vehicle speed threshold, then the device operates under optimal aerodynamic conditions, but malfunction detection is delayed until it is too late to prevent safety hazards

Engineering Contradiction:
Improveoperational safetyVSAvoidmalfunction detection time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The control unit performs a function test of the drive unit before the aerodynamic device is activated (below the first vehicle speed threshold). This preliminary test checks whether the drive unit can move the air guide element from the position of rest to a function test position, enabling early malfunction detection before the device becomes operational and before safety hazards can develop

Inventive Principle:
Principle #10Preliminary action

2Difficulty of detecting and measuring

If the air guide element is moved to a function test position for testing, then malfunction detection capability is improved, but the device complexity increases due to additional positioning requirements

Engineering Contradiction:
Improvemalfunction detection capabilityVSAvoiddevice complexity
Core Design Contradiction:
Difficulty of detecting and measuringVSDevice complexity

Solution Approach 1:

The movement range of the air guide element is segmented into distinct positions: position of rest, function test position, and operating position. The function test position is a specific intermediate position between rest and operating positions, allowing the drive unit to be tested at a defined location without requiring full deployment to the operating position

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A function test position serves as an intermediary state between the position of rest and the operating position. This intermediate position allows the control unit to verify drive unit functionality without committing to full device activation, providing a safety checkpoint that simplifies the overall control logic compared to continuous monitoring

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances operational safety by enabling early detection and mitigation of malfunctions, ensuring the air guide element functions correctly and preventing potential hazards during vehicle operation.

Implementation Method 1

The position sensing device can be, for example, a Hall sensor or a micro switch

Methodology Applied
Scientific EffectHall effect: Hall Effect

Data Source

PatentUS9604678B2Aerodynamically effective device for a motor vehicle
Publication Date: 2017.03.28 BAYERISCHE MOTOREN WERKE AG
  • US9604678B2 patent drawing
  • US9604678B2 patent drawing

AI summary

An aerodynamically effective device for a motor vehicle has an air guide element that can be moved between a position of rest and at least one operating position, a drive unit for moving the air guide element, and a control unit. The control unit is adapted to instruct the drive unit to move the air guide element from the position of rest into the operating position, on reaching a first vehicle speed threshold value. Furthermore, the control unit is adapted to carry out a function test of the drive unit below the first vehicle speed threshold value.