Vehicle Air Guide Link Bar Fastening Axis

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Solution Overview

Problem

Existing movable air guiding devices for vehicles are complex, cumbersome, and expensive to assemble, with fastening systems that are easily accessible and prone to vandalism.

Innovation Solution

An air guiding device with a link bar and fastening element where the bar axis and fastening axis extend in different directions, allowing for a robust and easy assembly by inserting the link bar into multiple aligned openings and securing it with a fastening element, such as a screw, which is difficult to access when the device is in the stowed position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional fastening systems with multiple intermediate parts are used, then the assembly is robust, but the assembly process becomes complex and cumbersome

Engineering Contradiction:
Improveassembly robustnessVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The fastening system is segmented into two functional components: a link bar for positioning and a separate fastening element for securing. This segmentation allows each component to be optimized independently - the link bar provides precise positioning while the fastening element ensures robust attachment, reducing overall assembly complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The link bar acts as an intermediary element between the movable part and the connecting mechanism. It mediates the connection by providing both positioning (through its bar axis) and fastening (through the fastening element), eliminating the need for multiple intermediate parts while maintaining assembly robustness.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If traditional fastening systems are used, then the assembly is robust, but the fastening parts become easily accessible and prone to vandalism

Engineering Contradiction:
Improveassembly robustnessVSAvoidvandalism risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The fastening element is oriented along a fastening axis that is distinct and perpendicular to the bar axis of the link bar. This dimensional change in fastening orientation causes the fastening element to be positioned in a location that is difficult to access when the air guiding device is mounted on the vehicle, thereby protecting it from vandalism while maintaining assembly robustness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If multiple intermediate parts are used in the fastening system, then the assembly is robust, but the manufacturing and assembly costs increase

Engineering Contradiction:
Improveassembly robustnessVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The link bar and fastening element are merged into a single integrated assembling device that connects the movable part to the connecting mechanism. This merging reduces the total number of parts required, simplifies manufacturing processes, and lowers assembly costs while maintaining the robustness of the connection through the coordinated action of the link bar and fastening element.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP4086145B1A vehicle exterior air guiding device and method for assembling such an exterior air guiding device
Publication Date: 2025.06.25 FLEX N GATE FRANCE
  • EP4086145B1 patent drawingFigure 1
  • EP4086145B1 patent drawingFigure 2
  • EP4086145B1 patent drawingFigure 3

AI summary

A vehicle exterior air guiding device comprises : - a fixed part intended to be attached to a motor vehicle, - a movable part, - at least one connecting mechanism allowing a movement of the movable part between a stowed position and a deployed position, and - for each connecting mechanism, an assembling device comprising a link bar (40) extending along a bar axis (B-B'), the link bar (40) being inserted in at least one opening (46) defined in the movable part and in at least one opening (48) defined in the connecting mechanism. The assembling device comprises one fastening element (41) extending along a fastening axis (F-F') and locking the link bar (40) in position, the bar axis (B-B') and the fastening axis (F-F') extending in different directions.