Vehicle Anti-Misting Controller Using Dew Point and Sensor Tolerance

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Solution Overview

Problem

Existing methods for reducing windowpane misting in vehicles are not reliable, as they fail to accurately account for sensor tolerances and temperature gradients, leading to incomplete defogging and reduced visibility.

Innovation Solution

A method and apparatus that measure air humidity and temperature inside and outside a vehicle, determine the dew or frost point, and activate an anti-misting mode by considering sensor tolerances and using a windowpane temperature model to estimate the lowest windowpane temperature, ensuring comprehensive defogging without requiring detailed analysis of each windowpane's specific conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sensor tolerances are not considered in dew point calculation, then the calculation is simple, but the reliability of misting detection deteriorates

Engineering Contradiction:
Improvemisting detection reliabilityVSAvoidcalculation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies beforehand cushioning by incorporating sensor tolerance values into the dew point calculation process. The controller retrieves tolerance values for both temperature and humidity sensors, then uses these tolerances to calculate a compensated dew point that accounts for potential measurement errors. This proactive approach ensures reliable misting detection despite sensor inaccuracies, resolving the contradiction between detection reliability and calculation complexity.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Measurement precision

If a temperature gradient model is used to estimate windowpane temperature, then the anti-misting accuracy is improved, but the system complexity increases

Engineering Contradiction:
Improvewindowpane temperature measurement accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses an intermediary approach by introducing a temperature gradient model that calculates windowpane temperature based on interior and exterior temperature differences. Rather than directly measuring windowpane temperature (which would require additional sensors), the system uses a computational model as an intermediary to estimate the windowpane temperature from easily measurable interior and exterior temperatures. This resolves the contradiction between measurement precision and system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the dew point is compared with outside temperature only, then the control logic is simple, but the anti-misting effectiveness is reduced

Engineering Contradiction:
Improveanti-misting effectivenessVSAvoidcontrol logic simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent implements feedback by continuously monitoring multiple parameters (interior temperature, interior humidity, exterior temperature, sensor tolerances) and using this feedback to dynamically calculate the dew point and compare it with the windowpane temperature. The controller activates the anti-misting mode when the dew point exceeds the windowpane temperature, ensuring reliable anti-misting effectiveness. This multi-parameter feedback approach resolves the contradiction between anti-misting effectiveness and control logic simplicity.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides a reliable and efficient anti-misting mode that effectively prevents misting on all windowpanes, ensuring clear visibility by accurately calculating the windowpane temperature and misting rate, and optimizing defroster air control for complete defogging.

Implementation Method 1

an air humidity sensor for sensing air humidity in an interior of a vehicle

Methodology Applied
Scientific EffectHumidity sensing: Hygrometer

Implementation Method 2

an interior temperature sensor for sensing interior air temperature in the interior and an outside temperature sensor for sensing outside temperature in an environment of the vehicle

Methodology Applied
Scientific EffectTemperature sensing: Thermocouple

Implementation Method 3

a controller for determining a dew or frost point on the basis of measured values of the air humidity and the air temperature plus respective sensor tolerances

Methodology Applied
Scientific EffectDew point calculation: Condensation

Data Source

PatentUS9975401B2Method and apparatus for avoiding windowpane misting in a vehicle
Publication Date: 2018.05.22 FORD GLOBAL TECH LLC
  • US9975401B2 patent drawing
  • US9975401B2 patent drawing
  • US9975401B2 patent drawing

AI summary

An apparatus for avoiding windowpane misting in a vehicle, in particular a motor vehicle, by activating an anti-misting mode on the basis of measured values of the air humidity and air temperature in the interior of the vehicle and the outside temperature in the environment of the vehicle, a dew or frost point being determined from the measured values. The determination of the dew or frost point is based on variables which are the measured values of the air humidity and the air temperature plus their respective tolerances.