Vehicle Battery Preheating of Emission Loads Before Engine Start

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Solution Overview

Problem

Existing hybrid vehicles face challenges in efficiently preheating emission-relevant loads, such as exhaust gas purification devices, to meet emission standards without requiring static precharging in high-voltage batteries, which can lead to inefficiencies and safety risks.

Innovation Solution

A method and system that dynamically charge emission-relevant loads with electrical energy from a lower-voltage battery before the vehicle starts, ensuring they reach operating temperature before the internal combustion engine, using a control unit to manage energy transfer between batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If emission-relevant loads are preheated using static precharging in high-voltage batteries, then emission standards can be met, but energy efficiency deteriorates and safety risks increase

Engineering Contradiction:
Improveemission standard complianceVSAvoidenergy efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The invention applies preliminary action by preheating emission-relevant loads (such as exhaust gas purification devices) before the vehicle starts and before the internal combustion engine runs. This is achieved by charging the loads with electrical energy from the 12V battery prior to engine start-up, ensuring they reach operating temperature in advance. This preliminary heating action guarantees emission standards are met from the moment the engine starts, while avoiding the energy inefficiencies and safety risks associated with static precharging of high-voltage batteries.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If emission-relevant loads are preheated before vehicle start-up, then emission standards are met, but energy management complexity increases

Engineering Contradiction:
Improveemission standard complianceVSAvoidenergy management complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention implements self-service by utilizing the 12V battery's existing electrical energy to directly charge emission-relevant loads before vehicle start-up. The control unit manages this process by detecting the state of charge of the 12V battery and automatically controlling the charging of emission-relevant loads when conditions are appropriate. This self-service approach simplifies energy management compared to complex multi-battery systems, as it uses the already-present 12V battery energy without requiring additional precharging infrastructure or complex coordination between multiple energy sources.

Inventive Principle:
Principle #25Self-service

3Loss of energy

If 12V battery energy is used to charge emission-relevant loads before start-up, then energy efficiency improves, but the 12V battery discharge risk increases

Engineering Contradiction:
Improveenergy efficiencyVSAvoid12V battery functionality
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The invention applies feedback by implementing a control unit that continuously monitors the state of charge of the 12V battery and dynamically adjusts the charging of emission-relevant loads based on real-time conditions. The control unit only initiates charging of emission-relevant loads when the 12V battery has sufficient charge, and stops charging when the battery reaches a predetermined discharge threshold. This feedback mechanism ensures that the 12V battery never discharges below safe levels, preventing functionality issues while still maximizing energy efficiency by utilizing available 12V battery energy for preheating emission-relevant loads.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient preheating of emission-relevant loads without static precharging, meeting emission standards, reducing CO2 emissions, and ensuring functional safety by avoiding redundant energy storage, thus optimizing energy use and cost.

Implementation Method 1

the at least one emission-relevant load is heated with electrical energy from the at least one vehicle battery until an operating temperature intended for this purpose is or has been reached

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS12542441B2Method for operating a vehicle
Publication Date: 2026.02.03 AUDI AG
  • US12542441B2 patent drawing

AI summary

A method for operating a vehicle having: an internal combustion engine for driving the vehicle; at least one emission-relevant load; at least one electrical-system battery; and at least one vehicle battery, in which method prior to the start-up of the vehicle, the at least one vehicle battery is charged with electrical energy from the at least one electrical-system battery and, prior to and/or during the start-up of the internal combustion engine, the at least one emission-relevant load is charged with this electrical energy from the vehicle battery.