Vehicle Camera Lens Control Unit for Adaptive Dirt Removal

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing on-board camera systems lack an optimal method for washing the photographic lens, leading to inefficient removal of foreign matter such as water drops, mud, and snow melting agents, which can affect image quality.

Innovation Solution

The system incorporates a control unit with an air pump and washer pump, along with a light shielding plate to block unwanted light, and uses image processing to detect and remove foreign matter by selecting the appropriate cleaning device based on the type and persistence of the accumulation, employing a no-change mask to prevent unnecessary cleaning operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If washer fluid is sprayed repetitively to remove dirt from the lens surface, then the dirt removal capability is improved, but the energy consumption and operation time increase

Engineering Contradiction:
Improvedirt removal capabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The control unit receives image data from the image-capturing device and determines whether dirt remains on the lens surface after each washing operation. Based on this feedback, the control unit decides whether to continue spraying washer fluid or stop the operation, avoiding unnecessary repeated spraying and reducing energy consumption while ensuring reliable dirt removal.

Inventive Principle:
Principle #23Feedback

2Reliability

If multiple accumulation removing units are used to remove different types of accumulation, then the cleaning effectiveness is improved, but the device complexity increases

Engineering Contradiction:
Improvecleaning effectivenessVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system divides the cleaning task into different segments by using multiple accumulation removing units (air pump for blowing away loose accumulation, washer pump for washing sticky accumulation) tailored to different types of foreign matter. The control unit selects and activates only the appropriate unit based on the detected accumulation type, achieving effective cleaning while managing device complexity through selective operation.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the washing operation is performed continuously until dirt is removed, then the cleaning completeness is improved, but the loss of time increases

Engineering Contradiction:
Improvecleaning completenessVSAvoidoperation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The control unit continuously monitors the lens surface condition by receiving image data from the image-capturing device during the washing operation. When the feedback indicates that dirt has been successfully removed, the control unit immediately stops the washing operation, ensuring complete cleaning while minimizing operation time by avoiding unnecessary continued washing.

Inventive Principle:
Principle #23Feedback

4Measurement precision

If image processing is used to detect dirt on the lens, then the detection precision is improved, but the device complexity increases

Engineering Contradiction:
Improvedetection precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system replaces complex mechanical detection mechanisms with an image-capturing device and image processing algorithm. The image processing unit analyzes image data to detect dirt on the lens surface with high precision, achieving accurate detection while keeping the physical device structure relatively simple by using electronic/optical methods instead of mechanical sensors.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP2871831B1Control unit of a vehicle-mounted device
Publication Date: 2018.10.31 FAURECIA CLARION ELECTRONICS CO LTD
  • EP2871831B1 patent drawingFigure 1
  • EP2871831B1 patent drawingFigure 2
  • EP2871831B1 patent drawingFigure 3

AI summary

An on-board device, that outputs a control signal to a cleaning control unit that controls accumulation removing units used to remove accumulations settled on a photographic lens in an on-board camera by adopting a plurality of methods, includes: an accumulation detection unit that detects an accumulation settled on the photographic lens from a photographic image output from the on-board camera when a vehicle speed input thereto is equal to or higher than a predetermined vehicle speed; a selection unit that selects an accumulation removing unit adopting a first method among the accumulation removing units adopting the plurality of methods; and a removal decision unit that makes a decision, based upon the photographic image, as to whether or not the accumulation has been removed from the photographic lens through a removal operation performed by the accumulation removing unit adopting the first method, which has been selected by the selection unit, wherein: if the removal decision unit decides that the accumulation has not been removed from the photographic lens, the selection unit selects an accumulation removing unit adopting a second method, different from the accumulation removing unit adopting the first method, based upon a number of times that the removal operation has been performed by engaging the accumulation removing unit adopting the first method.