Industrial Vehicle Camera Positioning for Reliable Person Detection
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Solution Overview
Problem
Existing person detection systems in industrial settings, such as warehouses, suffer from high false positives, limited visibility, and latency issues, making them unsafe and inefficient for collision avoidance with vehicles.
Innovation Solution
A method and system using upwards-directed and laterally-directed cameras on industrial vehicles to create a three-dimensional feature map, determine absolute positions, and detect persons relative to vehicles, broadcasting this information for alarm contour checks, ensuring fast and reliable collision avoidance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If laser radar scanning is used to determine vehicle position, then position information can be obtained, but the system fails in environments with similar structures and limited visibility where objects lack measurable contours
Solution Approach 1:
The patent introduces a camera-based visual recognition system as an intermediary to capture environmental images, which are then processed to extract feature points and match with pre-stored reference images. This intermediary approach overcomes the limitations of direct laser radar scanning in environments with similar structures or limited visibility, enabling reliable position determination where traditional methods fail.
Solution Approach 2:
The patent replaces the mechanical laser radar scanning system with an optical camera-based system. Instead of using laser beams to measure distances and contours, the system uses cameras to capture images and processes these images computationally to determine vehicle position, thereby adapting to environments where mechanical scanning is ineffective.
2Measurement precision
If optical position markers are attached to the ceiling for vehicle positioning, then absolute position can be determined, but the system is limited to internal environments and requires extensive marker installation
Solution Approach 1:
The patent creates a digital copy of the environment by capturing reference images with cameras at known positions and storing them with associated position information. This digital map serves as a virtual replica of the physical environment, allowing the system to determine vehicle position by matching current camera images with the stored reference images, eliminating the need for physical position markers.
Solution Approach 2:
The patent changes the fundamental parameter for position determination from physical markers (reflective or illuminated objects) to visual features extracted from images (edges, corners, textures). By transforming the position determination problem from a physical marker recognition task to an image feature matching task, the system achieves markerless positioning that works in both internal and external environments.
3Reliability
If multiple cameras are installed on vehicles for person detection, then detection reliability improves, but hardware costs and system complexity increase
Solution Approach 1:
The patent makes the camera system multi-functional by using the same cameras and image processing pipeline for both vehicle position determination and person detection. The camera captures images that are first used to calculate vehicle position by matching with reference images, and simultaneously used to detect persons by analyzing pixel changes and patterns. This universal approach improves detection reliability without proportionally increasing hardware complexity.
Solution Approach 2:
The patent merges the vehicle positioning function and person detection function into a single integrated system. Both functions share the same camera hardware, image processing unit, and computational resources. By combining these functions, the system achieves reliable person detection without the need for separate dedicated sensors, thereby controlling hardware costs and system complexity.
Data Source
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AI summary
The current invention relates to a method and system for collision avoidance, preferably in industrial settings.