Vehicle Electrical System Central Power Low-Pass Filter EMC Design

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The high number of components in vehicle electrical systems leads to significant costs associated with electromagnetic compatibility (EMC) filtering, as multiple filters are required to suppress and prevent interference, necessitating a cost-effective EMC-compatible design.

Innovation Solution

A vehicle electrical system utilizing a power low-pass filter as a central filter, connecting a first section with an AC charging terminal to a second section with the energy store, where a DC charging terminal is connected directly to the energy store without additional filters, and additional filters are used for other components to attenuate interference, optimizing filter design and reducing overall costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple filters are used to connect each component to suppress interference, then electromagnetic compatibility is improved, but system cost increases significantly

Engineering Contradiction:
Improveelectromagnetic compatibilityVSAvoidnumber of filters
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges multiple individual component filters into a single central power low-pass filter that serves the entire first electrical system section. This central filter connects the first section (containing AC charging terminal and other components) to the second section (containing energy store), replacing what would otherwise require multiple separate filters for each component, thereby reducing filter quantity while maintaining EMC performance

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The central power low-pass filter performs multiple functions simultaneously: it filters interference from the AC charging terminal, filters interference from other components in the first section, and provides a common filtering interface between the two electrical system sections. This multi-functional approach eliminates the need for separate dedicated filters for each component

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If a central power low-pass filter is used to connect the two sections, then the number of filters is reduced, but interference attenuation effectiveness may be compromised

Engineering Contradiction:
Improvenumber of filtersVSAvoidinterference attenuation
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a specifically designed power low-pass filter as an intermediary component between the first and second electrical system sections. This intermediary filter is positioned strategically to block high-frequency switching pulses and interference from propagating between sections, while allowing normal power transmission. The filter acts as a mediator that protects both sections from each other's interference without requiring direct shielding or additional filters at each component

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces costs by using a central power low-pass filter to attenuate interference from the inverter and other components, while allowing DC charging terminals to connect directly to the energy store without additional filters, thereby minimizing overall filter requirements and interference, achieving efficient EMC compatibility.

Implementation Method 1

a power low-pass filter (as central filter) connects a first section of the vehicle electrical system to a second section of the vehicle electrical system

Methodology Applied
Scientific EffectLow-pass filtering: Filter (electronic)

Data Source

PatentUS11413975B2Vehicle electrical system having a stored energy source and having charging terminals
Publication Date: 2022.08.16 VITESCO TECHNOLOGIES GMBH
  • US11413975B2 patent drawing

AI summary

A vehicle electrical system is equipped with an energy store, a DC charging terminal and an AC charging terminal. The vehicle electrical system also has a power low-pass filter. The power low-pass filter connects a first section of the vehicle electrical system to a second section of the vehicle electrical system. The DC charging terminal is provided in the second section. The AC charging terminal is provided in the first section.