Autonomous Vehicle Charging Alignment Using Multi-Stage Localization

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Solution Overview

Problem

Automated marshaling systems for vehicles require human intervention for charging, despite the use of automated charging stations, and there is a need for efficient and precise localization and navigation of vehicles to charging stations.

Innovation Solution

A system and method for autonomously maneuvering a vehicle to a charging station using a central server, positioning sensors, and updated location data, combined with deep learning models and vehicle alignment with wheel chocks, to achieve precise alignment for charging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If automated charging stations are used, then charging automation is improved, but human intervention is still required which limits marshaling distance

Engineering Contradiction:
Improvecharging automationVSAvoidhuman intervention requirement
Core Design Contradiction:
Extent of automationVSEase of operation

Solution Approach 1:

The system enables the vehicle to autonomously navigate to the charging station and automatically align for charging without human intervention. The vehicle's onboard sensors and processors work with the charging station's localization system to achieve self-service marshaling and charging, eliminating the need for human operators to guide vehicles to charging stations.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical guidance with an automated system combining onboard sensors (cameras, LIDAR, GPS), wireless communication, and automated control systems. This substitution of mechanical human guidance with electronic and software-based systems enables fully autonomous vehicle marshaling to charging stations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If human intervention is required to guide vehicles to charging stations, then alignment precision can be maintained, but marshaling distance is limited

Engineering Contradiction:
Improvealignment precisionVSAvoidmarshaling distance
Core Design Contradiction:
Measurement precisionVSLength of moving object

Solution Approach 1:

The patent introduces wireless communication and automated localization systems as intermediaries between the vehicle and charging station. These intermediaries transmit positioning data and control signals, enabling precise alignment over extended distances without requiring human operators to physically guide the vehicle.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system divides the marshaling process into distinct phases: long-distance navigation using GPS and map data, mid-range positioning using wireless communication tags, and final alignment using onboard sensors and visual recognition. This segmentation allows each phase to operate independently, extending the overall marshaling distance while maintaining precision at each stage.

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If multiple sensor types are integrated for localization, then positioning accuracy is improved, but system complexity increases

Engineering Contradiction:
Improvepositioning accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple sensor types (cameras, LIDAR, GPS, ultrasonic sensors, RFID tags) into an integrated localization system. By merging these sensors and their processing functions into a unified system managed by a central processor, the patent achieves high positioning accuracy while managing complexity through systematic integration rather than separate independent systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The onboard sensor system is designed to perform multiple functions: navigation, obstacle detection, charging station identification, and precise alignment. This multi-functionality reduces the need for separate specialized systems, managing complexity while maintaining high positioning accuracy through versatile sensor utilization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12600253B2Systems and methods for the localization and navigation of a vehicle to a charge station
Publication Date: 2026.04.14 FORD GLOBAL TECH LLC
  • US12600253B2 patent drawing
  • US12600253B2 patent drawing
  • US12600253B2 patent drawing

AI summary

A method of marshaling an autonomously operated vehicle including the maneuvering of a vehicle toward a position and orientation associated with a charging station, the receipt of location data associated with a first position of the vehicle, and the initiation of an approach to engage the charging station based on updated location data associated with a second position of the vehicle.