Vehicle Charging Cable Assembly for Mobile V2V DC Charging

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Solution Overview

Problem

Existing DC charging stations for electric vehicles are fixed and immovable, limiting their availability and inability to meet the charging demands of electric vehicles.

Innovation Solution

A cable assembly and vehicle charging system that enables vehicle-to-vehicle (V2V) DC charging, comprising a power supply plug, a charging plug, and a cable connecting them, allowing for removable and adaptive connections between vehicles for efficient charging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If fixed DC charging stations are used, then charging capability is provided, but mobility and availability are limited

Engineering Contradiction:
Improvecharging availabilityVSAvoidfixed infrastructure requirement
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent transforms the static charging station into a dynamic system where any vehicle with a discharging outlet can become a mobile charging source. The cable assembly enables dynamic reconfiguration of charging relationships between vehicles, eliminating fixed infrastructure and improving charging availability throughout the day and across different locations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cable assembly serves multiple functions: it can connect any discharging vehicle to any charging vehicle, enabling peer-to-peer charging. This universal interface allows any vehicle to potentially serve as both charger and chargee, creating a versatile charging network without fixed stations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If fixed charging stations are deployed, then charging service is provided, but the quantity and distribution are limited

Engineering Contradiction:
Improvecharging service coverageVSAvoidnumber of charging stations
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

Vehicles serve themselves and each other through direct peer-to-peer charging connections. A vehicle with excess battery capacity can automatically or manually charge another vehicle without requiring external charging infrastructure, enabling the fleet to self-sustain its charging needs and expand service coverage without adding physical stations.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent merges the functions of charging station and vehicle into a single integrated system. The cable assembly combines power transmission, communication, and connection control into one unit, allowing vehicles to function as both energy sources and energy receivers, effectively multiplying the charging service coverage without increasing the number of physical charging stations.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12240344B2Cable assembly and vehicle charging system
Publication Date: 2025.03.04 BYD CO LTD
  • US12240344B2 patent drawing
  • US12240344B2 patent drawing
  • US12240344B2 patent drawing

AI summary

The present disclosure relates to the technical field of vehicles, and provides a cable assembly and a vehicle charging system. The cable assembly includes: a power supply plug, adapted to a discharging outlet of a discharging vehicle; a charging plug, adapted to a charging outlet of a to-be-charged vehicle; and a cable, connected between the power supply plug and the charging plug.