Vehicle Component Life Estimation with Data Gap Compensation

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Solution Overview

Problem

Existing remaining-life estimation apparatuses for vehicle components face accuracy issues due to temporary interruptions in wireless communication, leading to incomplete data sets and reduced estimation accuracy.

Innovation Solution

An apparatus that includes a data transmitting portion to correlate and transmit remaining-life-related data via wireless communication, a data-unobtained running-section specifying portion to identify sections with missing data, and a remaining-life calculating portion that adjusts estimates based on the ratio of total running section to data-obtained section, complementing missing data to improve accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If remaining-life-related data are transmitted via wireless communication, then data collection is enabled, but communication interruptions cause data loss and reduce estimation accuracy

Engineering Contradiction:
Improveremaining-life-related dataVSAvoidremaining life estimation accuracy
Core Design Contradiction:
Loss of informationVSMeasurement precision

Solution Approach 1:

The system performs preliminary actions by identifying data-unobtained running sections before final remaining life calculation. The data-unobtained running-section specifying portion detects communication interruptions and marks these sections, allowing the remaining-life calculating portion to compensate for missing data in advance, thus maintaining estimation accuracy despite data loss.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback by using the identified data-unobtained running sections to adjust the remaining life calculation. The remaining-life calculating portion receives feedback about missing data sections and compensates by reducing the estimated remaining life proportionally, ensuring the estimation reflects the actual data quality and communication reliability.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If wireless communication is used for data transmission, then remote monitoring is achieved, but communication reliability deteriorates in certain environments

Engineering Contradiction:
Improvedata transmissionVSAvoidcommunication reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system extracts and isolates the communication reliability issue by separately identifying data-unobtained running sections. Instead of treating all data equally, the system extracts the portions affected by communication failures and handles them differently through compensation calculations, thus managing communication reliability issues without compromising the overall monitoring system.

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If complete data are required for accurate estimation, then estimation accuracy improves, but data completeness becomes difficult to ensure with intermittent communication

Engineering Contradiction:
Improveremaining life estimation accuracyVSAvoiddata completeness
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The system changes the parameter of data completeness by introducing a compensation mechanism. Instead of requiring complete data, the system allows for incomplete data by adjusting the remaining life calculation based on the proportion of data-unobtained sections. This parameter change enables accurate estimation even when data quantity is insufficient due to communication interruptions.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11631282B2Apparatus for estimating remaining life of vehicle component
Publication Date: 2023.04.18 TOYOTA JIDOSHA KK
  • US11631282B2 patent drawing
  • US11631282B2 patent drawing
  • US11631282B2 patent drawing

AI summary

An apparatus for estimating a remaining life of a vehicle component included in a vehicle, based on various kinds of remaining-life-related data that influence the remaining life. The apparatus includes: a data transmitting portion provided in the vehicle, and configured to correlate the remaining-life-related data with running of the vehicle and to transmit the remaining-life-related data correlated with the running of the vehicle, to a data management center provided outside the vehicle, via a wireless communication; a data-unobtained running-section specifying portion configured to specify a data-unobtained running section in which the remaining-life-related data has been unobtainable by the data management center; and a remaining-life calculating portion configured to estimate the remaining life, by taking account of a reduction of the remaining life of the vehicle component in the data-unobtained running section.