Vehicle Compressor Layout for Front-Rear Collision Load Protection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing compressor installation structures in vehicles do not effectively suppress collision loads in the vehicle front-rear direction, which can impact compressors and other components.

Innovation Solution

A compressor installation structure where the battery is positioned at the vehicle's lower side of the cabin, the power unit is placed at the front-rear direction beside the battery, and the compressors are located at the front-rear direction beside both the battery and power unit, with optional configurations including paired compressors and specific tube arrangements for cleaning and air conditioning systems, supported by a frame structure that spans the vehicle width.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the compressor is installed in the vehicle without protective positioning, then the device complexity is reduced, but the collision load from front-rear impacts directly affects the compressor

Engineering Contradiction:
Improvecollision load on compressorVSAvoidinstallation structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent positions the compressor in a specific spatial location that is rearward of the power unit and laterally offset from the battery, creating a three-dimensional protective arrangement. This spatial configuration uses the vehicle's existing component layout to shield the compressor from front-rear collision loads without adding separate protective structures.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The power unit serves as an intermediary protective element positioned between the potential collision source and the compressor. The battery also acts as a protective barrier on one side, utilizing existing heavy components to absorb or redirect collision forces before they reach the compressor.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If protective structures are added around the compressor, then the collision load protection is improved, but the device complexity increases

Engineering Contradiction:
Improvecollision load on compressorVSAvoidinstallation structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent makes the existing battery and power unit serve dual functions: their primary functions (energy storage and power generation) plus a secondary protective function of shielding the compressor from collision loads. This eliminates the need for dedicated protective structures while maintaining comprehensive protection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The compressor protection is achieved through the self-arranged spatial positioning of components within the vehicle. The existing component layout naturally creates protective barriers without requiring additional active protection systems or complex installation structures.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12023984B2Compressor installation structure for vehicle
Publication Date: 2024.07.02 TOYOTA JIDOSHA KK
  • US12023984B2 patent drawing
  • US12023984B2 patent drawing
  • US12023984B2 patent drawing

AI summary

A compressor installation structure for a vehicle has: a battery that is disposed at a vehicle lower side of a floor portion of a vehicle cabin; a power unit that is disposed at one side in a vehicle front-rear direction with respect to the battery; and a compressor that is configured to be driven by electric power supplied thereto from the battery, and that is disposed at one side in the vehicle front-rear direction with respect to the battery, and that is disposed at another side in a vehicle front-rear direction with respect to the power unit.