Vehicle Control System With Rotating Cam Plate

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Solution Overview

Problem

Current vehicle control systems face challenges in effectively coordinating steering and speed inputs to control the direction and speed of a vehicle, particularly in achieving precise control over drive wheels and handling low-radius turns.

Innovation Solution

A vehicle control system comprising a rotating plate with symmetrical slots, a steering pinion, sector gear, followers, and a linkage system that delivers drive inputs to a transmission system, allowing independent control of drive wheels and enabling turns by coordinating speed and steering inputs through a complex gear and cam mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a traditional vehicle control system is used, then the structure is simple, but the ability to independently control drive wheels and achieve low-radius turns is limited

Engineering Contradiction:
Improveindependent drive wheel control capabilityVSAvoidcontrol system structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control system is divided into separate functional components: a steering pinion for directional control, a sector gear for motion coordination, and a cam plate mechanism with two independent followers that can rotate at different speeds. This segmentation allows each component to handle specific control tasks independently, enabling differential drive wheel control while maintaining manageable system complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cam plate is designed to rotate dynamically in response to both steering inputs and speed inputs, with its rotation angle determining the speed ratio between drive wheels. The system transitions from static gear ratios to dynamic, continuously variable speed control through the cam plate's rotational position, enabling low-radius turns and independent wheel speed adjustment

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If a complex gear and cam mechanism is introduced, then low-radius turns are enabled, but the manufacturing complexity increases

Engineering Contradiction:
Improvelow-radius turn capabilityVSAvoidgear and cam mechanism fabrication
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The cam plate serves multiple functions simultaneously: it acts as a speed regulator, a steering coordinator, and a differential mechanism. By making this single component multi-functional, the system achieves low-radius turn capability without requiring separate complex mechanisms for each function, thereby reducing overall manufacturing complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cam plate acts as an intermediary element that translates combined steering and speed inputs into differential wheel motions. This intermediary mechanism simplifies the control architecture by mediating between the operator's inputs and the complex differential motion required for low-radius turns, making the system more manufacturable

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of repair

If the control system components are exposed, then maintenance is easier, but reliability decreases due to environmental factors

Engineering Contradiction:
Improvecomponent accessibilityVSAvoidoperation stability in environment
Core Design Contradiction:
Ease of repairVSReliability

Solution Approach 1:

The steering pinion, sector gear, and cam plate mechanism are nested within a common housing that provides environmental protection. This nested arrangement allows the components to be protected from dust, moisture, and other contaminants while maintaining compact integration, thereby improving reliability without completely sacrificing maintenance accessibility

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS9365236B2Vehicle control systems and methods
Publication Date: 2016.06.14 MTD PRODUCTS INC
  • US9365236B2 patent drawing
  • US9365236B2 patent drawing
  • US9365236B2 patent drawing

AI summary

Systems and methods for controlling the speed and direction of vehicles such as tractors.