Vehicle Control System Coupler Force Management

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Solution Overview

Problem

Existing vehicle systems, such as trains, face challenges in managing forces on couplers during travel, leading to impaired handling and potential damage, particularly on routes with varying grades, where manual throttle adjustments by operators can be prone to error and insufficient in reducing these forces effectively.

Innovation Solution

A method and system that determine designated speeds for a trip plan based on route geometry and prospective forces, revising the plan to reduce forces by adjusting speeds, using techniques like roughness indices and force indicator indices to quantify handling parameters and impose operational constraints, such as speed limits and throttle settings, to mitigate coupler forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If throttle notch positions are restricted or modified during vehicle system travel, then forces on couplers are reduced, but vehicle system productivity and speed capability deteriorate

Engineering Contradiction:
Improvecoupler forceVSAvoidvehicle system productivity
Core Design Contradiction:
ForceVSProductivity

Solution Approach 1:

The system calculates and determines optimal throttle notch positions and speed adjustments in advance before the vehicle system encounters problematic route sections. By pre-determining the throttle adjustment plan based on route geometry, grade changes, and environmental conditions, the system can proactively manage coupler forces while maintaining overall productivity, rather than reactively restricting throttle which causes delays.

Inventive Principle:
Principle #10Preliminary action

2Strength

If throttle notch positions are restricted to prevent large forces on couplers, then coupler damage is prevented, but the vehicle system cannot respond effectively to environmental forces such as grade changes

Engineering Contradiction:
Improvecoupler strengthVSAvoidvehicle system adaptability
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The system dynamically adjusts throttle notch positions and speed limits in real-time based on actual route conditions, environmental forces, and vehicle system response. Rather than applying static restrictions, the control system continuously monitors and adapts throttle commands to balance coupler force management with the need to respond to changing environmental conditions such as grade changes, wind, and terrain.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters (throttle notch position, speed limits, acceleration rates) based on calculated prospective forces and actual vehicle system response. By adjusting these parameters dynamically according to route geometry and environmental conditions, the system maintains coupler forces within safe limits while preserving the ability to adapt to varying operational requirements.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If manual determination of throttle notch position changes is used, then operational flexibility is maintained, but human error and inconsistency increase

Engineering Contradiction:
Improveoperational flexibilityVSAvoidoperator reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system incorporates feedback loops that monitor vehicle system response to throttle adjustments, coupler forces, and route conditions. This feedback enables the control system to learn from actual performance data and refine throttle adjustment strategies, replacing manual operator judgment with an automated system that consistently applies optimal control decisions based on real-time data and historical performance.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-adjustment of throttle notch positions and speed limits based on automated calculations of prospective forces and actual vehicle system performance. The control system serves itself by autonomously determining optimal operational parameters without requiring manual operator intervention, thereby eliminating human error while maintaining operational flexibility through adaptive algorithms.

Inventive Principle:
Principle #25Self-service

4Stability of the object's composition

If speed adjustments are made to reduce prospective forces on couplers, then handling is improved, but trip time and fuel consumption increase

Engineering Contradiction:
Improvevehicle system handlingVSAvoidtrip time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The system applies speed restrictions and throttle adjustments only partially - specifically targeted at route sections where prospective forces exceed safe thresholds for coupler handling. Rather than uniformly reducing speed throughout the entire trip, the system maintains designated speeds in safe zones while applying selective speed management only where necessary to reduce excessive forces, thereby minimizing impact on overall trip time and fuel consumption.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS9676403B2System and method for determining operational restrictions for vehicle control
Publication Date: 2017.06.13 TRANSPORTATION IP HOLDINGS LLC
  • US9676403B2 patent drawing
  • US9676403B2 patent drawing
  • US9676403B2 patent drawing

AI summary

A vehicle control system and method determine one or more designated speeds of a trip plan for a trip of a vehicle system along a route. The trip plan can designate the one or more designated speeds as a function of one or more of time or distance along the route for the trip. Geometry of the route that the vehicle system will travel along during the trip is determined, as well as one or more prospective forces that will be exerted on the vehicle system during movement of the vehicle system along the route for the trip based at least in part on the geometry of the route. The trip plan is revised to reduce at least one of the prospective forces by reducing at least one of the designated speeds of the trip plan based on the one or more prospective forces that are determined.